Challenge

Project-1: Powertrain for aircraft in runways

Student Of Online Ev BAtch 16:

PART-A

1.List out the total weight of various types of aircrafts:

There are many factors that lead to efficient and safe operation of aircraft. Among these vital factors are proper weights and balance control

The maximum allowable weight for an aircraft is determined by design considerations. The manufacturer provides the aircraft operator with the empty weight of the aircraft and the location of its empty weight center of gravity (EWCG) at the time the certified aircraft leaves the factory.

The maximum design taxi weight or maximum design ramp weight (MDRW) is the maximum as limited by aircraft strength and airworthiness requirements.

Maximum Taxi Weight (MDTW or MTW):

The difference between the maximum taxi/ramp weight and the maximum take-off weight (maximum taxi fuel allowance) depends upon the size of the aircraft, the number of engines, APU operation, and engines?APU fuel consumption, and is typically assumed for 10 to 15 minutes allowance taxi and run-up operations.

Maximum Design Take Off Weight(MDTOW or MTOW):

The maximum design takeoff weight is the maximum certificated design weight for takeoff run as limited by aircraft strength and airworthiness requirements.

Maximum Design Loading Weight(MDLW or MLW):

The maximum design laoding weight is the maximum certificated design weight for landing limited by aircraft strength and airworthiness requirements. It generally depends upon the landing gear strength or the landing impact loads on certain parts of the wing structure.

MDTW>MDTOW>MDLW

Aircraft Gross weight:

It is the total aircraft weight at any moment during the flight or ground operation. This decreases during the flight due to fuel and oil consumption. The gross weight of the vehicle gives the maximum take off weight of the vehicle. The total weight W of the aircraft is simplpy the sum of the weight of all of the indiviual components.

W=w(fuselage)+w(wing)+w(engines)+w(payload)+w(fuel).

Various Types Of Aircrafts:

There are a number of ways to identify aircraft by type. The primary distinction is between those that are lighter than air and these that are heavier than air.

Lighter Than Air:

Aircraft such as ballons, nonrigid and dirigibles are designed to contain within their structure a sufficient volume that, when filled with a gas lighter than air(heavier air, hydrogen, or helium), displaces the surrounding ambient air and floats, just as a cork does on the water. Ballons are not steerable and drift with the wind.

Hot air ballons are most around 70kg of weight without psssengers.

Heavier Than Air:

This type of aircraft must have a power source to provide the trust neccassry to obtain lift. These are usually a flat-surfaced structure, often with a stabilizing "tai", attaches by a bridle to a string that is held in place on the ground. Lift is provided by the reaction of the string-restrained surface to the wind.

Typically helicopters weights vary from 270 to 50000 kgs.

Civil Aircrafts:

All Nonmilitary planes are civil aircrafts. These include private and buisness planes and commercial airliners. Private aircraft are personal planes used for pleasure flying, often single-engine monoplanes with nonretracable landing gear. They can be very sophisticated, however, and may include such variants as:"warbirds", ex-military planes flown for reasons of nostalgia, ranging from primary trainers to large bombers.

Below is a table of some of the most common aircraft flying around our skies today:

Aircraft

Empty Weight Max Fuel Weight Max Cargo Weight Max Gross Takeoff Weight
Antanov AN-225 628,000 lbs
285,000 kg
661,400 lbs
300,000 kg
417,000 lbs
190,000 kg
1,411,000 lbs
640,000 kg
Airbus A380-800 611,000 lbs
277,000 kg
560,000 lbs
254,000 kg
185,000 lbs
84,000 kg
1,268,000 lbs
575,000 kg
Boeing 747-800 485,300 lbs
220,100 kg
427,400 lbs
194,000 kg
295,000 lbs
134,000 kg
987,000 lbs
447,700 kg
Airbus A340-500 370,000 lbs
168,000 kg
386,300 lbs
175,000 kg
119,000 lbs
54,000 kg
820,000 lbs
372,000 kg
Boeing 777-300ER 370,000 lbs 168,000 kg 320,800 lbs 145,500 kg 148,000 lbs
67,100 kg
776,000 lbs
352,000 kg
Boeing 787-10 299,000 lbs 135,500 kg 223,500 lbs
101,500 kg
126,300 lbs 57,300 kg 560,000 lbs
254,000 kg
Boeing 737-900 98,500 lbs
44,700 kg
53,100 lbs
24,000 kg
44,600 lbs
20,200 kg
187,000 lbs
85,000 kg
Airbus A320-100 93,900 lbs
42,600 kg
48,700 lbs
22,100 kg
44,000 lbs
20,000 kg
150,000 lbs
68,000 kg
Embraer 190 63,500 lbs
28,800 kg
28,600 lbs
13,000 kg
28,800 lbs
13,100 kg
106,000 lbs
48,000 kg
Gulfstream G650 54,000 lbs 24,500 kg 48,200 lbs 21,900 kg 6,500 lbs
3,000 kg
100,000 lbs
45,200 kg
Bombardier CRJ900 48,160 lbs 21,850 kg 19,600 lbs 8,900 kg 6,075 lbs 2,760 kg 80,500 lbs
36,500 kg
Bombardier Q400 39,300 lbs
17,800 kg
11,700 lbs
5,300 kg
18,700 lbs
8,500 kg
62,000 lbs
28,000 kg
Learjet 75 13,900 lbs 6,300 kg 6,060 lbs
2,750 kg
2,900 lbs
1,300 kg
21,500 lbs
9,700 kg
Cessna Citation CJ4 10,300 lbs 4,700 kg 5,800 lbs
2,650 kg
2,200 lbs 1,000 kg 17,200 lbs
7,800 kg
Beechcraft King Air B100 7,100 lbs 3,200 kg 3,200 lbs
1,450 kg
4,150 lbs
1,900 kg
12,000 lbs
5,400 kg
Diamond DA50 RG 3,200 lbs
1,450 kg
340 lbs
155 lbs
1,250 lbs
560 kg
4,400 lbs
2,000 kg
Beechcraft Bonanza G36 2,500 lbs 1,150 kg 450 lbs
200 kg
850 lbs
385 kg
3,660 lbs
1,660 kg
Cessna 206H 2,200 lbs
990 kg
520 lbs
235 kg
1,150 lbs
520 kg
3,600 lbs
1,630 kg
Sirrus SR22 2,250 lbs 1,000 kg 485 lbs
220 kg
950 lbs
430 kg
3,600 lbs
1,630 kg
Cessna 172R 1,700 lbs
770 kg
380 lbs
170 kg
560 lbs
255 kg
2,425 lbs
1,100 kg

2. Difference Between Ground Speed and Air Speed

Ground Speed:

Ground speed is how fast an airplane is travelling, relative to a fixed point on the ground. Think of it this way:

Ground speed is how dfast an airplane's shadow would move across the land. If there's a strong wind pushing an aircraft, that's reflected in the ground speed.

Air Speed:

Airspeed is the vector difference between the ground speed and the wind speed. On a perfectly still day, the airspeed is equal to the ground speed. But if the wind is blowing in the same direction that the aircraft is moving, the airspeed will be less than the ground speed.

The aircraft operates on both ground as well as in the air so we need to observe how these speeds are related. The ground speed and air speed are usually depend upon the wind wind speed. If the wind speed changes these speeds may change. If consider there is no wind speed thaen the air speed is equal to the grounds speed.

If the wind is flowing in the smae dire tion of the flight then (air speed < ground speed) so air speed=ground speed-wind speed.

If the wind is flowing in the opposite to direction of the flight then (air speed >ground speed) so air speed=ground speed + wind speed.

3. Why is it not recommended to use aircraft engine power to move it on ground at airport:

Taxiing:

It occurs after an airplane has landed, and it occurs before an airplane takes off. Airplanes don't actually fly while on the ground. As a result, the process by which they move on the runway isn't known as flying; it's known as taxiing.

Although many aircrafts moves in backward using reverse thrust as a reuslt, the jet blast or prop wash might damage the terimibnal bilding and other equivpment. Engine close to ground may also damage the engine. This may cause the huge damage to the aircraft. Thats why pushback trucks are provided for the backward movement of crafts in airports. A push back truck lifts the front wheel of the aircraft. Their(push back truck) role is to move the aircraft away from the parking area.

During high power engine runing damage can occur itself to the aircraft. It is easier to the truck driver to see the outside and drive the vehicle co pared to the pilot. The push back driver knows well about the airport compared to the pilot. The another main thing is it saves the huge fuel for such a small thjing. These may damage the aicrafts which are next to it in reversing by itself. Huge risk of jet blast and surrounding buildings,

4.How an aircraft is pushed to runway when it's ready to take off:

The aicraft is in parking place before it goes to the runway the thing is when it needs to fly to come back to the runway to fly.

The aircraft can itself move backwards although it is risky for the aircraft and the surroundings it uses the towing system.

Towing:

We have all been sat on a plane and had the plane pushed back from the gate before the pilots start the engines. There must be a reason for this as some airports always push planes back, but yet others just seem to let the aircraft turn away from the gate. I’ve also seen airplanes being towed around an airport so why not just move them using their own engines?

Airplanes get towed or pushed by tractors and tugs when jet blast from their engines or prop wash from their propellers will create a hazard to nearby buildings, ground crew, other aircraft & ground handling equipment. Moving aircraft from hangers to aprons does not require pilots if being towed.

Depending on the airport, some aircraft movements have to be made with assistance to ensure the safety of all those working in the area or when the need to start the engines is overkill for the maintenance task required.

5,Take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing:

Take Off Power:

Takeoff is the phase of flight in which an aerospace vehicle leaves the ground and becomes airborne. For aircraft traveling vertically, this is known as liftoff.

For aircraft that take off horizontally, this usually involves starting with a transition from moving along the ground on a runway. For balloons, helicopters and some specialized fixed-wing aircraft (VTOL aircraft such as the Harrier and the Bell Boeing V22 Osprey), no runway is needed.

Once the 'safe height' is reached the engine thrust can therefore be reduced to a more appropriate (i.e. efficient) setting and the aircraft flight path can be changed to a more appo=ropriate flight path.

In order to achieve that described above and also to provide minimum noise disturbance to the area surrounding the airport, regulatory procedures require aircraft to fly one of the two profiles given below during departure.

Tyre Design:

When it comes to safety, tyres are one of the most important components of aircraft. They help to absorb the shock of landing and provide cushioning. It also provides the necessary traction for braking and stopping of an aircraft.

An aircraft tyre is designed to withstand extremely heavy loads while landing, take off, taxing, and parking. The number of wheels required for aircraft increases with the weight of the aircraft, as the weight of the aeroplane needs to be distributed more evenly.

A Boeing 737NG & 737MAX uses 6 wheels, Boeing 787 uses 10 wheels, Boeing 777 uses 14 wheels and Airbus A380 uses 22 wheels. Aircraft tyres work under extreme conditions, carrying up to 340 tons and accelerating at over 250 km/hour at takeoff, in addition to enduring varied environmental stress when in flight and taxiing.

Design and Construction of Aircraft tyre

Carcass plies are used to form the tire. They are sometimes called casing plies. An aircraft tyre is constructed for the purpose it serves.

  1. They support the weight of an aircraft while it is on the ground.
  2. It also provides the necessary traction for braking and stopping of an aeroplane.
  3. Tyre also helps to absorb the shock of landing and provide cushioning the roughness of takeoff, roll-out, and taxi operations.

Unlike an automobile or truck tyre, it does not have to carry a load for a long period of continuous operation. However, an aircraft tyre absorbs the high impact loads of landing, and also it’s operating at high speeds for a short time when required.

Let’s go through some technical aspects of the tyre.

Retreading – Retreading is methods of restoring a worn tyre by renewing the tread area or by renewing the tread area plus one or both sidewalls. Repairs are included in the tyre retreading process.

Load Rating – Load rating is the maximum permissible load at a specified inflation pressure.

Ply Rating – Ply Rating is used to identify the maximum recommended load rating and inflation pressure for a specified tyre. It is an index of tyre strength.

Speed Rating – The speed rating is the maximum takeoff speed to which the tyre has been tested.

Skid Depth – Skid depth is the distance between the tread surface and the deepest groove as measured in the mould.

Rolling Resistance:

The force offered to the tore of the aircfraft is this type of force. It depends upon the tire pressure, tire material, temprature around the tyres, structure of the tyre. We have that the force required to overcome the rolling resistance is given by,

Frr=μrr*m*g where,

μrr=co-efficient of rolling reistance,

m=mass of the tire + The payload + Kerb Weight,

g=Gravitational Force.

Tire Pressure:

The amount of air inside the tyre is known as tire pressure. Tyre pressure plays a major role in vehicle dynamics. If the tyre pressure is less the rolling resistance force applied on the automobile will be more.

The typical airliner tire can handle a 38-ton load. It can meer the ground 500 times before needing a re-tread, a refresh it can take on seven time in its life.

Brake Forces When Landing:

Brakes provide this critical stopping function during landings to enable airplanes to stop within the length of the runway. They also stop aircraft during rejected takeoff events, in which an attempted takeoff is canceled as the airplane is rolling down the runway before it lifts off from the ground due to engine failure, tire blowout, other system failure or direction from air traffic control.

Aircraft brakes also prevent motion of the aircraft when it is parked, limit its speed during taxiing and can even help steer the aircraft on the ground by applying different levels of braking force to the left- and right-side brakes.

Aircraft brakes work in conjunction with other brake mechanisms such as thrust reversers,air breaks and spoilers. Thrust reversers are surfaces that are deployed into the path of the jet blast from the engines to redirect propulsive thrust in a direction that opposes the motion of the aircraft. Air brakes and spoilers are flight control surfaces that create additional aerodynamic drag when deployed into the path of air flowing around the aircraft.

(A) Disc Brakes:

The most common type of brake used on aircraft is the disc brake. Disc brakes function by exploiting friction between rotating and stationary discs inside the brake.

Upon receiving a command signal to brake — from the pilot depressing a foot pedal or from the autobrake system — actuators in the brake move a piston to squeeze the discs together, generating a frictional force that slows the rotation of the wheel. The friction between the discs generates heat as the aircraft’s kinetic energy is converted to heat energy. In this function, the brakes act as a heat sink, absorbing tremendous amounts of heat as the aircraft sheds kinetic energy. During RTO stops, the temperature of carbon disc brakes can exceed 1,800° C.

(B) Expander Tube Brakes:
An older technology used predominantly an aircraft manufactured betwen 1930 and 1950, expander tube brakes are a low-pressure braking system that has now largely been replaced by disc brakes.
The deign consists of a light weight frame attached to aouter section of the rubber tube.The frame and the tube sit inside a wheel drum and a number of brake blocks are attached to the frame which provides the braking surface.
The rubber tube is i flated during braking which pushes the brake pads onto the inside of a wheel drum, generating the friction neccassry to slow the aircraft.
PART:- B
6(A).Calculate the force and the power required to push/pull an aircraft by a towing vehicle:
>To propell any vehicle we need to over come several opposite forces acting on the same vehicle.
>The actual forces acting on the vehicle varies from place to place.
>Let us consider the regular runway the opposite forces acting to propel the vehicle are
Rolling Resistance(Frr) & Aerdynamic drag force(Fad).
>The sum of these forces is actual or total(Fte) to ovecome to propel the vehicle.
Frr=m.g. μrr;
Fad=1/2*ρACdv^2;
where,
m=mass of the vehicle(Kg)
g-gravitational force(kg/m^2)
μrr-rolling resistance
ρ-air density(kg/m^3)
A-frontal area(m^2)
Cd=aero drag coefficient
v-velocity of the vehicle(m/s)
Fte=Frr+fad=mgurr+1/2ρACdv^2
>Assumptions taken for aircraft are as follows:
Mass Of Aircraft(ma)=24500kg;
Mass of Towing Vehicle=10000kg;
Gravitatonal Constant(g)=9.81m/s^2;
Rolling Resistance(urr)=0.05;
Air Density(ρ)=1.5kg/m^3;
Frontal Area(A)=10m^2;
Aero Drah Coefficient(cd)=0.4+0.2=0.6;
Velcity(v)=21.6km/hr=6m/s.
Frr=mgurr=(24500+10000)*9.81*0.05=16922.25N.
Fad=1/2*ρACdv^2=0.5*1.5**10*0.6^2=162N.
Fte=Frr+Fad=16922.25N+162N=17084.25N
>This Fte is force required to push/pull the vehicle.
Torque at the wheels=force*radius
=17084.25*0.2(tire radius)
=3416,85Nm.
>Power required to pull the vehicle
p=force*velocity
=Fte*v
=17084.25*6
=102.505Kw
>The power require to pull the propel the aircraft is 102.505 Kw.
6(B).The model for the calculated force and power using simulink:
The following are the equations modeled in simulink:
Frr=mgurr;
Fad=1/2*ρCdAv^2;
Fte=mgurr+1/2*ρACdv^2;
power=force*velocity.
The simulink is one of the best tool for doing mathematical model calculations.
The model conists of different blocks like constant, gain, product, square, display blocks.
Constant Block: This block is used to declare the diferent input like
m-mass of the vehicle(kg)
urr-rolling resistance
ρ-air density(kg/m^3)
A-frontal area(m^2)
v-velocity of the vehicle(m/s)
Gain Block: This block is multiply the input with the gain value. This block is used for,
g-gravitational constant(kg/m^2)
Cd-aero drag coefficient.
Display(Scope): It results the output of the equations i.e., forces and power.
Tags(Goto&from): It's used to tag the data between the blocks.
7(a). An electric powertrain with the type of motor, it's power rating, and energy requirement to fulfill aircraft towing apllication:
Here is the assumed aircraft, rafale fighter aircraft.
Motor Selection for the powertrain:
Based on some of the parameters, the DC machine is selected fo the power train.
Power Rating and Energy requiremnet to fulfill aicraft towing application:
Input Power=Output Power+Losses in Machine.
Efficiency=Output Power/Input Power.
>let's assume the machine efficiency is 85%, then the input power is calculated as,
Input Power=Output Power/efficiency=120.59Kw.
>From this we can slect a 120 kw dc motor is sufficient for the powertrain.
>If we consider the particular motor to operate for 1hr then the energy for the machine is given by,
Energy=Power*Time=120.59*3600 =434124wh.
Duty cycle range to control the aircraft speed from zero to highest Block Diagram of Powertrain:
>To operate the machine at high speed it needs max power the duty cycle will be,
Duty cycle=Output Power/Input Power
=102.505/120.59
=0.85%.
Block diagram of power train:
>The powertrain block diagram mainly consists of, battery, motor, motor-controller, power-converter and transmission.
Power train model designed in simulink:
The model represnts the simple powertrain model for aircrft on the runway. In general the power train consists of the battery(source), motor, motor controller.
This model consists of battery, four quadrant chopper DC drive. The main purpose of the DC drive is it consists the controller also.
The dc7 model reference for the powertrain for aircraft on runway.
These are the plots for above powertrain:
The plot consist of the duty cycles of the controller IGBT switches,
armature voltage of the motor,
armature current of motor,
motor speed and torque.
7(B). Excel sheet copy for calculating force and power for powertrain for aircraft:
Your portfolio, next

Ship work like this
in your own course.

Talk to a career counsellor

Free 20-minute call. We'll map the right course to where you want to work.

By submitting you agree to our Terms and Privacy Policy.

Talk to a career counsellor

Free 20-minute call. We'll map the right course to where you want to work.

By submitting you agree to our Terms and Privacy Policy.