Challenge

Project-1: Powertrain for aircraft in runways

POWERTRAIN FOR TOWING AIRCRAFT IN RUNWAYS

AIM:

Part A:

1. To list out the total weight of various types of aircrafts.

2. Difference between ground speed and air speed?

3. Why is it not recommended to use aircraft engine power to move it on the ground at Airport?

4. How an aircraft is pushed to runway when its ready to take off?

5. To Learn about take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Part B:

6. A. To calculate the force and power required to push / pull an aircraft by a towing vehicle.

B. To develop the model for the calculated force and power using Simulink.

7. A. To design an electric powertrain with type of motor, it’s power rating, and energy requirement to fulfill aircraft towing application in Simulink. Estimate the duty cycle range to control the aircraft speed from zero to highest. Make all required assumptions. Prepare a table of assumed parameters. Draw a block diagram of powertrain.

B. To Design the parameters in excel sheet.

STUDY -1:To list out the total weight of various types of aircrafts.

The aircraft gross weight (also known as the all-up weight and abbreviated AUW) is the total aircraft weight at any moment during the flight or ground operation.An aircraft's gross weight will decrease during a flight due to fuel and oil consumption. An aircraft's gross weight may also vary during a flight due to payload dropping or in-flight refuelling.At the moment of releasing its brakes, the gross weight of an aircraft is equal to its takeoff weight. During flight, an aircraft's gross weight is referred to as the en-route weight or in-flight weight.

Design weight limits:

An aircraft's gross weight is limited by several weight restrictions in order to avoid overloading its structure or to avoid unacceptable performance or handling qualities while in operation.Aircraft gross weight limits are established during an aircraft's design and certification period and are laid down in the aircraft's type certificate and manufacturer specification documents.The absolute maximum weight capabilities of a given aircraft are referred to as the structural weight limits. The structural weight limits are based on aircraft maximum structural capability and define the envelope for the CG charts (both maximum weight and CG limits).An aircraft's structural weight capability is typically a function of when the aircraft was manufactured, and in some cases, old aircraft can have their structural weight capability increased by structural modifications.

Maximum design taxi weight (MDTW):

The maximum design taxi weight (also known as the maximum design ramp weight (MDRW)) is the maximum weight certificated for aircraft manoeuvring on the ground (taxiing or towing) as limited by aircraft strength and airworthiness requirements.

Maximum design takeoff weight (MDTOW):

Is the maximum certificated design weight when the brakes are released for takeoff and is the greatest weight for which compliance with the relevant structural and engineering requirements has been demonstrated by the manufacturer.

Maximum design landing weight (MDLW):

The maximum certificated design weight at which the aircraft meets the appropriate landing certification requirements. It generally depends on the landing gear strength or the landing impact loads on certain parts of the wing structure. The MDLW must not exceed the MDTOW. The maximum landing weight is typically designed for 10 feet per second (600 feet per minute) sink rate at touch down with no structural damage.

Maximum design zero-fuel weight (MDZFW):

The maximum certificated design weight of the aircraft less all usable fuel and other specified usable agents (engine injection fluid, and other consumable propulsion agents). It is the maximum weight permitted before usable fuel and other specified usable fluids are loaded in specified sections of the airplane. The MDZFW is limited by strength and airworthiness requirements. At this weight, the subsequent addition of fuel will not result in the aircraft design strength being exceeded. The weight difference between the MDTOW and the MDZFW may be utilised only for the addition of fuel.

Minimum flight weight (MFW):

Minimum certificated weight for flight as limited by aircraft strength and airworthiness requirements.

Authorised weight limits:

Aircraft authorised gross weight limits (also referred to as certified weight limits) are laid down in the aircraft flight manuals (AFM) and/or associated certificate of airworthiness (C of A). The authorised or permitted limits may be equal to or lower than the structural design weight limits. The authorised weight limits that can legally be used by an operator or airline are those listed in the AFM and the weight and balance manual. The authorised (or certified) weight limits are chosen by the customer/airline and they are referred to as the "purchased weights". An operator may purchase a certified weight below the maximum design weights because many of the airport operating fees are based on the aircraft AFM maximum allowable weight values. An aircraft purchase price is, typically, a function of the certified weight purchased.

Maximum weights established, for each aircraft, by design and certification must not be exceeded during aircraft operation (ramp or taxying, takeoff, en-route flight, approach, and landing) and during aircraft loading (zero fuel conditions, centre of gravity position, and weight distribution). Weights could be restricted on some type of aircraft depending on the aircraft handling requirements; for example aerobatic aircraft, where certain aerobatic manoeuvres can only be executed with a limited gross weight. In addition, the authorised maximum weight limits may be less as limited by centre of gravity, fuel density, and fuel loading limits.

MTOW = Maximum take-off weight, MLW = Maximum landing weight, TOR = Take-off run (SL, ISA+15°, MTOW), LR = Landing run (SL, ISA+15°, MLW)

Type MTOW [kg] MLW [tonnes] TOR [m] LR [m] ICAO category FAA category
Antonov An-225 640,000 591.7 3500 Heavy Super
Scaled Composites Model 351 Stratolaunch 589,670 3660 Heavy Super
Airbus A380-800 575,000 394 3100 1930 Super Super
Boeing 747-8F 447,700 346.091 3100 1800 Heavy Heavy
Boeing 747-8 443,613 306.175 3100 Heavy Heavy
Boeing 747-400ER 412,770 295.742 3090 Heavy Heavy
Antonov An-124-100M 405,060 330 2520 900 Heavy Heavy
Boeing 747-400 396,900 295.742 3018 2179 Heavy Heavy
Lockheed C-5 Galaxy 381,000 288.417 2530 1494 Heavy Heavy
Boeing 747-200 377,840 285.700 3338 2109 Heavy Heavy
Boeing 747-300 377,840 260.320 3222 1905 Heavy Heavy
Airbus A340-500 371,950 240 3050 2010 Heavy Heavy
Airbus A340-600 367,400 256 3100 2100 Heavy Heavy
Boeing 777F 347,800 260.816 2830 Heavy Heavy
Airbus A330-900 352,000 251.5 3100 Heavy Heavy
Boeing 777-300ER 351,800 251.29 3100 Heavy Heavy
Boeing 777-200LR 347,450 223.168 3000 Heavy Heavy
Boeing 747-100 340,200 265.300 Heavy Heavy
Airbus A350-1000 308,000 233.5 Heavy Heavy
Boeing 777-300 299,370 237.683 3380 Heavy Heavy
Boeing 777-200ER 297,550 213.00 3380 1550 Heavy Heavy
Airbus A340-300 276,700 190 3000 1926 Heavy Heavy
McDonnell Douglas MD-11 273,300 185 2990 1890 Heavy Heavy
Airbus A350-900 270,000 175 2670 1860 Heavy Heavy
Ilyushin Il-96M 270,000 195.04 3115 2118 Heavy Heavy
McDonnell Douglas DC-10 256,280 183 2990 1890 Heavy Heavy
Boeing 787-9 254,000 192.777 2900 Heavy Heavy
Boeing 787-10 254,000 201.849 Heavy Heavy
Airbus A340-200 253,500 181 2990 Heavy Heavy
Ilyushin IL-96-300 250,000 175 2600 1980 Heavy Heavy
Airbus A330-300 242,000 185 2500 1750 Heavy Heavy
Airbus A330-200 242,000 180 2220 1750 Heavy Heavy
Lockheed L-1011-500 231,300 166.92 2636 Heavy Heavy
Boeing 787-8 228,000 172.365 3300 1695 Heavy Heavy
Lockheed L-1011-200 211,400 Heavy Heavy
Ilyushin IL-86 208,000 175 Heavy Heavy
Boeing 767-400ER 204,000 158.758 3414 Heavy Heavy
Airbus A300-600R 192,000 140 2385 1555 Heavy Heavy
Boeing 767-300ER 187,000 136.08 2713 1676 Heavy Heavy
Concorde 185,000 111.1 3440 2220 Heavy Heavy
Airbus A300-600 163,000 138 2324 1536 Heavy Heavy
Boeing 767-300 159,000 136.078 2713 1676 Heavy Heavy
Airbus A310-300 157,000 124 2290 1490 Heavy Heavy
Vickers VC10 152,000 151.9 Heavy Heavy
Boeing 707-320B 151,000 97.5 Heavy Heavy
Boeing 707-320C 151,000 112.1 Heavy Heavy
Douglas DC-8-61 147,000 Heavy Heavy
Airbus A310-200 142,000 123 1860 1480 Heavy Heavy
Airbus A400M 141,000 122 980 770 Heavy Heavy
Douglas DC-8-32 140,000 Heavy Heavy
Douglas DC-8-51 125,000 Medium Large
Boeing 757-300 124,000 101.6 2550 1750 Medium Large
Boeing 707-120B 117,000 86.3 Medium Large
Boeing 757-200 116,000 89.9 2347 1555 Medium Large
Boeing 720B 106,000 79.5 Medium Large
Boeing 720 104,000 79.5 Medium Large
Tupolev Tu-154M 104,000 80 Medium Large
Tupolev Tu-204SM 104,000 87.5 2250 Medium Large
Convair 880 87,500 Medium Large
Boeing 737-900 85,000 66.36 2500 1704 Medium Large
Boeing 737-900ER 85,000 71.35 2804 1829 Medium Large
Boeing 727-200 Advanced 84,000 70.1 Medium Large
Airbus A321-100 83,000 77.8 2200 1540 Medium Large
Boeing 737-800 79,000 65.32 2308 1634 Medium Large
Boeing 727-200 78,000 68.1 Medium Large
McDonnell-Douglas MD-83 73,000 63.28 Medium Large
Boeing 727-100 72,500 62.4 Medium Large
Boeing 727-100C 72,500 62.4 Medium Large
McDonnell-Douglas MD-90-30 71,000 64.41 2165 1520 Medium Large
de Havilland Comet 4 70,700 Medium Large
Boeing 737-700 70,000 58.06 1921 1415 Medium Large
Airbus A320-100 68,000 66 1955 1490 Medium Large
Boeing 737-400 68,000 54.9 2540 1540 Medium Large
de Havilland Comet 3 68,000 Medium Large
Boeing 377 67,000 Medium Large
Boeing 737-600 66,000 54.66 1796 1340 Medium Large
Airbus A220-300 65,000 57.61 1890 1494 Medium Large
Hawker Siddeley Trident 2E 65,000 Medium Large
Airbus A319 64,000 62.5 1850 1470 Medium Large
Boeing 737-300 63,000 51.7 1939 1396 Medium Large
Boeing 737-500 60,000 49.9 1832 1360 Medium Large
Airbus A220-100 59,000 50.80 1463 1356 Medium Large
Airbus A318 59,000 57.5 1375 1340 Medium Large
Boeing 717-200HGW 55,000 47.174 1950 Medium Large
Douglas DC-7 55,000 Medium Large
de Havilland Comet 2 54,000 Medium Large
Boeing 717-200BGW 50,000 46.265 1950 Medium Large
de Havilland Comet 1 50,000 Medium Large
Douglas DC-6A 48,600 Medium Large
Douglas DC-6B 48,500 Medium Large
Embraer 190 48,000 43 2056 1323 Medium Large
Caravelle III 46,000 Medium Large
Fokker 100 46,000 39.95 1621 1350 Medium Large
Douglas DC-6 44,000 Medium Large
Avro RJ-85 42,000 36.74 Medium Large
Handley Page Hermes 39,000 Medium Large
Embraer 175 37,500 32.8 2244 1304 Medium Large
Bombardier CRJ900 36,500 33.345 1778 1596 Medium Large
Embraer 170 36,000 32.8 1644 1274 Medium Large
Bombardier CRJ700 33,000 30.39 1564 1478 Medium Large
Douglas DC-4 33,000 Medium Large
Vickers Viscount 800 30,400 Medium Large
Bombardier Q400 28,000 28.01 1219 1295 Medium Large
Bombardier CRJ200 23,000 21.319 1918 1479 Medium Large
ATR 72-600 22,800 22.35 1333 914 Medium Large
Saab 2000 22,800 21.5 1300 Medium Large
Embraer ERJ 145 22,000 19.3 2270 1380 Medium Large
ATR 42-500 18,600 18.3 1165 1126 Medium Small
Saab 340 13,150 12.930 1300 1030 Medium Small
Embraer 120 Brasilia 11,500 11.25 1560 1380 Medium Small
BAe Jetstream 41 10,890 10.570 1493 826 Medium Small
Learjet 75 9,752 8.709 1353 811 Medium Small
Pilatus PC-24 8,300 7.665 893 724 Medium Small
Embraer Phenom 300 8,150 7.65 956 677 Medium Small
Beechcraft 1900D 7,765 7.605 1036 853 Medium Small
Cessna Citation CJ4 7,761 7.103 1039 896 Medium Small
de Havilland Hercules 7,000 Medium Small
Embraer Phenom 100 4,800 4.43 975 741 Light Small

STUDY -2:Difference between ground speed and air speed:

As talked about briefly in my article about how fast passenger airplanes fly, generally speaking, there are two different types of speed when talking about airplanes – ground speed and airspeed. While ground speed is the airplane’s speed relative to the surface of the Earth, airspeed – at least true airspeed – is its speed relative to the air it is flying in. Below, I will explain the two types of speed in more detail, as well as talk about the four types of airspeed that are commonly used.

Airspeed vs. Ground Speed:

As mentioned above, true airspeed is simply the speed at which an aircraft is moving relative to the air it is flying in. As such, it’s also the speed at which the air is flowing around the aircraft’s wings. Ground speed, on the other hand, is the aircraft’s speed relative to the ground. One thing that should be noted here is that it’s its horizontal rather than vertical speed – an aircraft climbing completely vertically would have a ground speed of zero. In other words, while airspeed is what determines whether there is enough airflow around an aircraft to make it fly, ground speed is what determines how fast an aircraft will get to its destination.

STUDY -3:Not recommended to use aircraft engine power to move it on the ground at Airport.

For Movement on the ground the aircarft uses it own engine power, which is called taxing.

Although many aircrafts are capable of moving in backward using reverse thurst, as result the jet blast or prop wash might cause damage to the terminal building or Equipment. Engine close to ground may also blow sand and debris forward and then suck them into the engine, causing damage to the engine. Therefore there are pushback trucks in the airport. A pushback truck lifts the front wheel of the aircraft, their role in most airports is to move the aircraft away from the parking spot on to the taxiways, which is calling towing.

Unwanted consequences mainly arising from the unintended movement of the aircraft during engine running.

STUDY -4:aircraft is pushed to runway when its ready to take off.

TOWING:

Pushbacks at busy aerodromes are usually subject to ground control clearance to facilitate ground movement on taxiways. Once clearance is obtained, the pilot will communicate with the tractor driver (or a ground handler walking alongside the aircraft in some cases) to start the pushback. To communicate, a headset may be connected near the nose gear.

Since the pilots cannot see what is behind the aircraft, steering is done by the pushback tractor driver and not by the pilots. Depending on the aircraft type and airline procedure, a bypass pin may be temporarily installed into the nose gear to disconnect it from the aircraft's normal steering mechanism.

Once the pushback is completed, the towbar is disconnected, and any bypass pin removed. The ground handler will show the bypass pin to the pilots to make it clear that it has been removed. The pushback is then complete, and the aircraft can taxi forward under its own power.

TAXIING:

Taxiing (rarely spelled taxying) is the movement of an aircraft on the ground, under its own power, in contrast to towing or pushback where the aircraft is moved by a tug. The aircraft usually moves on wheels, but the term also includes aircraft with skis or floats (for water-based travel). An airplane uses taxiways to taxi from one place on an airport to another; for example, when moving from a hangar to the runway. The term "taxiing" is not used for the accelerating run along a runway prior to takeoff, or the decelerating run immediately after landing, which are called the takeoff roll and landing rollout, respectively.

Takeoff is the phase of flight in which an aerospace vehicle leaves the ground and becomes airborne. For aircraft traveling vertically, this is known as liftoff. For aircraft that take off horizontally, this usually involves starting with a transition from moving along the ground on a runway. For balloons, helicopters and some specialized fixed-wing aircraft (VTOL aircraft such as the Harrier), no runway is needed.

STUDY -4: About take off power, tyre design, rolling resistance, tyre pressure, brake forces when landing.

Take Off Power:

For light aircraft, usually full power is used during takeoff. Large transport category (airliner) aircraft may use a reduced power for takeoff, where less than full power is applied in order to prolong engine life, reduce maintenance costs and reduce noise emissions. In some emergency cases, the power used can then be increased to increase the aircraft's performance. Before takeoff, the engines, particularly piston engines, are routinely run up at high power to check for engine-related problems.

The speeds needed for takeoff are relative to the motion of the air (indicated airspeed). A headwind will reduce the ground speed needed for takeoff, as there is a greater flow of air over the wings. Typical takeoff air speeds for jetliners are in the range of 240–285 km/h (130–154 kn; 149–177 mph). Light aircraft, such as a Cessna 150, take off at around 100 km/h (54 kn; 62 mph). Ultralights have even lower takeoff speeds. For a given aircraft, the takeoff speed is usually dependent on the aircraft weight; the heavier the weight, the greater the speed needed. Some aircraft are specifically designed for short takeoff and landing (STOL), which they achieve by becoming airborne at very low speeds

Tyre Design:

When it comes to safety, tyres are one of the most important components of aircraft. They help to absorb the shock of landing and provide cushioning. It also provides the necessary traction for braking and stopping of an aircraft. An aircraft tyre is designed to withstand extremely heavy loads while landing, take off, taxing, and parking. The number of wheels required for aircraft increases with the weight of the aircraft, as the weight of the aeroplane needs to be distributed more evenly.

A Boeing 737NG & 737MAX uses 6 wheels, Boeing 787 uses 10 wheels, Boeing 777 uses 14 wheels and Airbus A380 uses 22 wheels. Aircraft tyres work under extreme conditions, carrying up to 340 tons and accelerating at over 250 km/hour at takeoff, in addition to enduring varied environmental stress when in flight and taxiing.

Design and Construction of Aircraft tyre:

Carcass plies are used to form the tire. They are sometimes called casing plies. An aircraft tyre is constructed for the purpose it serves.

  1. They support the weight of an aircraft while it is on the ground.
  2. It also provides the necessary traction for braking and stopping of an aeroplane.
  3. Tyre also helps to absorb the shock of landing and provide cushioning the roughness of takeoff, roll-out, and taxi operations.

Unlike an automobile or truck tyre, it does not have to carry a load for a long period of continuous operation. However, an aircraft tyre absorbs the high impact loads of landing, and also it’s operating at high speeds for a short time when required.

Let’s go through some technical aspects of the tyre.

Retreading – Retreading is methods of restoring a worn tyre by renewing the tread area or by renewing the tread area plus one or both sidewalls. Repairs are included in the tyre retreading process.

Load Rating – Load rating is the maximum permissible load at a specified inflation pressure.

Ply Rating – Ply Rating is used to identify the maximum recommended load rating and inflation pressure for a specified tyre. It is an index of tyre strength.
Speed Rating – The speed rating is the maximum takeoff speed to which the tyre has been tested.

Skid Depth – Skid depth is the distance between the tread surface and the deepest groove as measured in the mould.

Aircraft tyres must have an approved speed and load rating and have sufficient clearance when retracted through landing gear to allow for tyre growth. Tyre growth is the increase in the size of the tyre due to centrifugal forces at high speed.

Aircraft tyres may be Tube-type or Tubeless:

Tubeless tyres are more advantageous over tube-type. There is no longer the use of tube-type tyre in recent aviation. Nowadays all airliners are using tubeless tyres. Tubeless that are meant to be used without a tube has the word TUBELESS on the sidewall of the tyre.

Aircraft tyres may be Radial or Bias:

Almost all airliners are using Radial tyre. Bias is an older design, and it’s mainly used for road vehicles. Radial tyres have the word RADIAL on the sidewall. Radial tires are more expensive than bias-ply tyres. Radial tires are in demand because of their lower life cycle cost and long term value.

Are aviation tyres are conductive?

Yes, Today’s tyres are conductive. Aircraft tyres are manufactured with tread rubber with conducting compounds to permit earthing of static charges.

In early days when tyres were not sufficiently conductive, aircraft used to have a conductive strip hanging down from the axle of the landing gear. Upon landing, this strip would be the first part of the aircraft to touch the earth. This discharges any static electricity accumulated on the outer surfaces of the aircraft. Now you don’t see them anymore.

What is the purpose of Chines in aviation tyre:

Chines are also called deflectors. Chine tyre used on the nose wheel of aircraft, specially fuselage-mounted jet engines. It diverts runway water away from the engine inlets.

Chines are circumferential protrusions that are moulded into the sidewall of nose tyres that deflect water sideways to help reduce excess water ingestion into the engines. Tyres may have chines on one or both sides, depending on the number of nose tyres on the aircraft.

Aircraft Tyre Standards:

Each tyre manufacturer produces their own designs of the tyre with different tread patterns, wear patterns, wear limits etc, and in some cases, different names for the same part of the tyre. But all tyres must meet the approved standards before being accepted by the FAA or CAA. All commercial aircraft tyres approved under FAA Requirement Technical Standard Order (TSO) C62. A TSO is a minimum performance standard for specified materials, parts, and appliances used on civil aircraft.

Rolling Resistance:

Rolling resistance sometimes called rolling friction or rolling drag, is the force resisting the motion when a body (such as a ball, tire, or wheel) rolls on a surface. It is mainly caused by non-elastic effects; that is, not all the energy needed for deformation (or movement) of the wheel, roadbed, etc., is recovered when the pressure is removed. Two forms of this are hysteresis losses (see below), and permanent (plastic) deformation of the object or the surface (e.g. soil). Note that the slippage between the wheel and the surface also results in energy dissipation. Although some researchers have included this term in rolling resistance, some suggest that this dissipation term should be treated separately from rolling resistance because it is due to the applied torque to the wheel and the resultant slip between the wheel and ground, which is called slip loss or slip resistance. In addition, only the so-called slip resistance involves friction, therefore the name "rolling friction" is to an extent a misnomer.

Rolling Resistance Force `F_(rr)= urr*m*g`

m = mass of the aircraft

g = gravitational consrant = 9.8 m/s^2

In analogy with sliding friction, rolling resistance is often expressed as a coefficient times the normal force. This coefficient of rolling resistance is generally much smaller than the coefficient of sliding friction.

Any coasting wheeled vehicle will gradually slow down due to rolling resistance including that of the bearings, but a train car with steel wheels running on steel rails will roll farther than a bus of the same mass with rubber tires running on tarmac. Factors that contribute to rolling resistance are the (amount of) deformation of the wheels, the deformation of the roadbed surface, and movement below the surface. Additional contributing factors include wheel diameter,load on wheel, surface adhesion, sliding, and relative micro-sliding between the surfaces of contact. The losses due to hysteresis also depend strongly on the material properties of the wheel or tire and the surface. For example, a rubber tire will have higher rolling resistance on a paved road than a steel railroad wheel on a steel rail. Also, sand on the ground will give more rolling resistance than concrete. Sole rolling resistance factor is not dependent on speed.

Trye Pressure:

Aircraft tires generally operate at high pressures, up to 200 psi (14 bar; 1,400 kPa) for airliners, and even higher for business jets. The main landing gear on the Concorde was typically inflated to 232 psi (16.0 bar), whilst its tail bumper gear tires were as high as 294 psi (20.3 bar).

A Boeing 777 fully loaded weighs around 700,000 pounds and has fourteen tires:

Therefore, if each of those tires is reacting roughly the same force, then that is 50,000 pounds per tire.

I am cheating a bit, because I don’t have a close up picture of one of those main tires when the plane weighs 700,000 pounds. But the article, above, claims that the tire pressure is 200 psi. Therefore there should be 250 square inches of surface contact area for each tire with the ground (250 * 200 = 50,000) and 250 in area would be 25 inches by 10 or more likely 16 x 16 inches.

Brakes Force:

Stopping an aircraft landing at 180-200 mph requires a lot of braking force. To do this, the aircraft has brake unit on each of the wheels on the main gear assembly. On landing, Pilots should use aerodynamic braking by applying extra back-pressure on the stick or yoke.

  • Aircraft disc brakes in the landing gear, used to brake the wheels while touching the ground. These brakes are operated hydraulically or pneumatically. In most modern aircraft they are activated by the top section of the rudder pedals ("toe brakes"). In some older aircraft the bottom section is used instead ("heel brakes"). Levers are used in a few aircraft. Most aircraft are capable of differential braking.

  • Thrust reversers: That allow thrust from the engines to be used to slow the aircraft.

  • Drogue parachutes: It is used by several former and current military and civilian aircraft (examples include the American B-52 and the soviet Tu-134 and Tu-144) and in the Space Shuttle.

Study 6:A. Calculate the force and power required to push / pull an aircraft by a towing vehicle.

To push or pull an aircraft by a towing vehicle is have three types of forces will act on that vehicle.

Those are

  • Rolling Resistance Force
  • Aerodynamic Drag Force
  • Hill Climbing Force.

Push/Pull Power Calculation of Towing Vehicle:

Let's assume,

Towing Vehicle mass = 50000 kg

Aircraft mass = 183700 kg

Total mass of the vehicle = (50000+183700)= 233700 kg

Speed of the vehicle (V)= 10 km/hr = 2.77 m/s

Rolling Resistance Force

`F_(rr) = urr*m*g`

`=0.013*233700*9.8`

`= 29,773.38 N`

Aerodynamic Drag Force

`F_(ad) = (1/2)*rho*v^2*A*(Cd_t+Cd_a)`

`= (1/2)*1.225*(2.778)^2*20*(0.5+0.045)`

`= 51.514 N`

Hill Climbing Force

`F_(hc) = m*g*sinphi`

`= 233700*9.8* sin0`

`= 0 N`

Total Traction Force

`F_(te ) = F_(rr)+F_(ad)+F_(hc)`

`= 29773.38+51.514+0`

`= 29824.894 N`

Total Power `= (F_(te)*V)/1000`

`= 82.84 KW`

B.To develop the model for the calculated force and power using Simulink.

MAIN MODAL:

Study-7:Design an electric powertrain with type of motor, it’s power rating, and energy requirement to fulfill aircraft towing application.

Assumation for Powertrain Design
Parameter value
Aircraft Mass 183700 Kg
Towing Vehicle Mass 50000 Kg
Rolling Resistance Co-efficient 0.013
Air Density 1.225 Kg/m^3
Towing Vehicle Drag Co-efficient 0.5
Aircraft Drag Co-efficient 0.045
Frontal Area 20 m^2
Inclination Angle 0 rad
Tyre Pressure 203 PSI/14 bar
Towing Velocity(V) 10 Km/hr = 2.778 m/s
Towing Time(t) 2 min
Radius of the Towing Vehicle Wheel 0.38 m

Therefore from the above modal, we have calculator the Traction Force = 29824.8927 N

Power = Force * Velocity

`=29824.8927*2.778`

`P = 82.84 KW`

As we know Torque(T) = Force(F)* Wheel Radious(r)

`T =29824.9025*0.38`

`T =11333.45 N-m`

Required Energy(E) for towing application based on the assumed time, that is E = P*t

`E = 82.82 * (120/3600)`

`E = 2.760 KWh`

For this application an induction motor or a BLDC can be used with a proper gear system

Induction Motor Rating
Parameter Rating
Output power 90 KW
Horse Power 120 H.P
Input term of Mechanical power 95.642 kW
No. of Phases 3
Input Voltage 380 V,400 V,415 V
Input Current 163.3 A,155.1 A,149.5 A
Efficiency 94.10 %

The Motor output power is the input power of the towing vehicle so to obtain maximum speed, the duty cycle needed is calculated as below;

DutyCycle = Output Power/Input Power

`= 82.82/90*100`

`= 92%`

The duty cycle range to control the aircraft speed from zero to highest is from 0 to 92%

MAIN MODAL:

RESULT:

Block Diagram of Powertrain for Towing Vehicle:

Electric Vehicles, consist of a battery, connected to an electric motor(eitherAC or DC) via an inverter and a motor controller. As automotive batteries generally operate on DC current, while the gird operates AC, a converter is needed to transfer power to the battery. One of the key advantages of an EV is its much higher levels of energy efficiency.

B. To Design the parameters in excel sheet.

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