Challenge

Project 1 : CFD Meshing for Tesla Cyber Truck

Tesla Cyber Truck

Aim

Here the aim of this project is to make us understand the geometry cleanup as well as meshing so that the model can be used for CFD simulation

Step 1 - Geometry Cleanup

Various errors such as single cons and triple cons where found in model

So first had to clear all that

Some errors where cleared using faces --->Topo

Balance where few single cones which where cleared by creating new surfaces and rectifying other errors

Also penetration ----> Intersection errors where also checked , it was also rectified

Geometry Error

Penetration - Intersection Errors

After Full Geometry Cleanup

After the error rectification PIDs are assigned for each body part

then the surface meshing is done as per required and its made sure the quality criteria is met

Body - 10 mm

Lights - 4mm

Tyres and Rims - 6 mm

Quality Criteria - Off elements are zero

Then the wind tunnel is constructed and meshed

The length of car 6000 mm

Middle of the car to front face of wind tunnell = 27000 mm

Middle of the car to back face of wind tunnell = 39000 mm

to the bottom face = 2000 mm

offset from bottom face to top face = 21660 mm

The volume meshing is time consuming so its not done for time being

https://drive.google.com/file/d/1KpWOzJNs72QK3KDW_7qMeLZ8Xc60QeHT/view?usp=sharing

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