Project 1

BACKDOOR The term "back door" or "tailgate" simply refers to the opening and closing of the back of the vehicle. It encircles the back of the car. It gives access to a boot or trunk that contains freight. Hatchbacks, estates/station wagons, and liftbacks are characterized primarily by a tailgate that hinges at the roof.…

Assembly Of Butterfly Valve Steps followed 1. First Insert all the MODEL files into the assembly workbench using ADD command The model required to make a complete assembly of the butterfly valve is mentioned below: * Shaft -                           …

ROOF DESIGN Step 1: Download the outer roof part file Step 2: Work on the assembly workbench on the outer surface of the roof First using the extract command we extract one-half of the roof. Using untrim command, trim sheet command, Law extension command, and other commands we completely form the one-half surface of the…

DEVELOPMENT OF A DOOR TRIM PANEL Automotive Plastic Trim: Trims refer to the style of plastic automotive interior and exterior parts. The interior of the car is represented by the plastic parts you can see. Examples include the dashboard, instrument panel, doors, furniture, and pillars. The exterior plastic parts…

FENDER DESIGN REGULATIONS For the fender design to comply with local regulations depending on the local road conditions, wheel arc computation is required. The wheel well is housed in the wheel arch, a semicircular portion of the fender. It should have enough space between the wheel arch and the tyre. in order to prevent…

FENDER The fender is the portion of a car's body that protects the wheel and engine compartment. The fender has been designed to shield pedestrians from the tremendous impact caused by the engine compartment. The fender serves as a cover for the interior, unsightly parts of the engine compartment so that the client won't…

AIM: Creation of Core and cavity blocks for the switch bezel STEP 1: Download the STP file that is provided in the question which is a CLASS A SURFACE for us.  Class A surface is an outer styling surface on which the design engineer starts designing components. STEP 2: Creation of TOOLING AXIS using the bisecting…

MODEL 1: QUICK RETURN MECHANISM BODY 1 BODY 2 BODY 3 BODY 4 BODY 5 FINAL ASSEMBLY OF QUICK RETURN MECHANISM FINAL DRAFT SHEET FOR QUICK RETURN MECHANISM MODEL 2: CV JOINT DRAWING ASSEMBLY BODY 1 DRAWING SHEET OF BODY 1 BODY 2 DRAWING SHEET OF BODY 2 BODY 3 DRAWING SHEET OF BODY 3 FINAL DRAWING OF CV JOINT  FINAL ASSEMBLY…

STEP 1: DOWNLOAD THE GIVEN DOOR APPLIQUE CAT PART Simply downloading the given CAT Part which is a CLASS A SURFACE for us. Class A surface is an aesthetic or styling surface that you can get from the styling team. We will incorporate the Class A surface into the plastic component design. The connectivity of the class A…

DOWNLOAD THE GIVEN CAD MODEL OF A PILLAR MASTER SECTION CLASS A SURFACE We are aware that Class A surfacing is more art than engineering. The styling procedure has been given digital life. Prior to observing the Class A Surface closely, as illustrated in the figure below, we must thicken the Class A Surface in accordance…

STEP 1: DOWNLOAD CLASS A SURFACE STEP 2: CREATING TOOLING AXIS Visually check first in each direction x,y, and z axis for best tooling direction So y direction is the best direction for tooling axis. Creating a point over a flat plate and making a line in y direction. STEP 3: CREATING B SURFACE Simply using the offset…

Step 1 - Download Door trim CAT PART For Dog House i.e a given class A surface Step 2 - Creating Tooling Axis Simply Check in which direction i.e X, Y, And Z direction the tooling axis will clear the surface properly. So we find Y direction is the best possible direction for the tooling axis. Step 3- Creation of Class…

SECTION MODULUS It is a geometric characteristic applied to the design of beams or flexural members for a specific cross-section. Area for tension and shear, the radius of gyration for compression, moment of inertia, and polar moment of inertia for stiffness are some other geometric parameters employed in the design. Basically,…

Design Consideration for Hood Design 1. The Need for Embossing and Its Design- After the basic master layout is completed, emboss sections must be provided to divert the collision force from the outer corners toward the hinge areas. This substantially lessens the impact force that enters the passenger cabin. We must consider…

Visible surface is a Class-A surface. It provides the style team's look for the component, which the part design engineer uses to develop the component with all of the engineering requirements. The class A surface's continuity must be verified first. In order to prevent gaps between surfaces, this is done. If any, we should…

 STEP 1 - Use the provided class A surface to create the coin holder design STEP 2 - CREATING TOOLING AXIS The tooling axis is made by making a point on the surface, generating a line with respect to that point, considering the general shape and the corners, and then making the tooling axis line from those surfaces.…

Under-Body Coating Underbody coating is often a homogeneous layer of dense cladding (commonly made of rubber) applied to an automobile's undercarriage. When the car is freshly cleaned and out of the dealership, it is typically sprayed or painted on. Undercoating is mostly used to prevent corrosion, especially in exposed…

Benchmarking - Benchmarking is the process of comparing comparable items on specific performance dimensions. Automotive benchmarking is the practice of examining comparable product options based on the selection factor and drawing conclusions from it. So by reading the requirements of Mr. D.S Pughazhyendhii we conclude…

BACKGROUND, TECHNICAL SPECIFICATIONS, AND ASSUMPTIONS Here are a few examples of real-world examples that were taken into account when constructing the wiring harness for this project. To perform this job, the following industry best practices and regulations regarding wiring harness packaging must be adhered to:-…

STEP 1- CREATION OF TOOLING AXIS A new axis system and reference point are established along Surface Zero. Tooling direction was created by using the X direction and Y direction along Class A. After cutting the two lines in half, the Tooling axis is formed and published. Using surface operation commands, take a Class A…

PROJECT 1 An assemblage of electrical cables or wires that transfer signals or electrical power is referred to as a cable harness. It is also referred to as a wire harness, wiring harness, cable assembly, wiring assembly, or wiring loom. A strong substance, such as rubber, vinyl, electrical tape, conduit, a weave of extruded…

Create the Base Bracket Plastic component through the given Class-A surface 1. Explaining the draft analysis and the tooling axis creation- The part can easily eject from the mould thanks to the Draft. The draft angle helps to prevent damage by reducing friction between the core, cavity, and part. The smallest draft angle…

STEP 1: CREATING ROUTED HARNESS ASSEMBLY FOR WHICH FLATTENED-VIEW HAS TO BE CREATED The Electrical Harness Flattening workbench of CATIA V5 should be used to create a flattened view of any wiring harness. We must ensure that the flattening file is located in the same folder as the harness assembly's component elements.…

STEP 1: Create geometric and electrical definitions for all electrical connectors that will be used in the wiring harness. Connectors Used in Harness A   Connectors Used in Harness B-     STEP 2: Create harness A and harness B as illustrated below using the CATIA V5 electrical harness workbench. First, all…

STEP1. Downloaded connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA STEP2. Then Convert every connector into an electrical part as shown below: DT06-2S DT06-4S DT06-6S DT06-08SA STEP3- Now using positioned sketching sketch the harness layout on part designing-   STEP4- Connecting all the connectors…

Q1. P CLAMP- The P-Clamp is an electrical support device that helps the wire bundle maintain its fixation on the car or any other parts or components. Due to its bi-directional nature, the wire bundle can enter and escape from any direction. Determining the Entry and Exit points from both sides is therefore necessary.…

 There are two connectors- 1. Deutsch DT06 – 08SA  2. Tyco 174357-2 with a clip attachment Tyco 85229-1 CONNECTOR 1- Without Clip attachment- C-DT06-08SA: Image 1- Creating Bundle entry point Image 2- Creating Connector Point on Mating Surface and Creating an Axis System with appropriate…