Challenge

Project 1

  1. The given model of table fan base was analysed and scaled as per its shrinkage value.
  2. Parting line and parting surfaces were created after creating shut off surfaces at holes.
  3. Now the part is taken into the new assembly to create core and cavity block.
  4. In assembly two new parts are created from Assembly-->Insert Components-->New part and renamed as Core & Cavity. Both the parts are saved externally by right clicking and selecting save option.
  5. Core part is selected and edit part option was used to create the core block.
  6. Sketch was made on the top plane to create 2D and 3D surfaces of the core block.
  7. Extrude command is used to create the inner 3D part.
  8. After that offset surface of the core surface in first part was created. This is made to create the 3D surface cut.
  9. Now with the help of cut with surface command Core surface cut was made.
  10. Required color was given and saved.
  11. Similarly, cavity block was made by following the same steps as of core block.
  12. Thus core and cavity block was created. Sliders are to be created because of the undercuts in base part.
  13. Sketch profile of slider was made using convert entities on the created plane.
  14. Using split command from direct editing, Sketch and plane was selected. Cut bodies was used to cut the slider part.
  15. Slot hole profile was created on the sketch profile using convert entities and then extrude command.
  16. Keeping cavity part hidden changes in slider was made. Slider length and width was altered as required.
  17. wedge was made at the slider end keeping 30 deg angle and length 1/3rd.
  18. Slider copy was made using direct editing menu. And then using combine menu shape of slider was made by subtracting the copy of slider with main core body.
  19. Slider part was made into separate part file by using insert into new part file command.
  20. Since separate part file was made the slider block in core part was deleted using delete block from direct editing menu.
  21. Core block was saved and cavity block was edited as per slider block by importing the slider block into core part and then subtracting it.
  22. Now the assembly file was opened and new part was created in the name of slider. In that new part the slider was imported and saved externally.
  23. fillets was given in the slider block and correspondingly in core & cavity block.
  24. Now another new part file was created in assembly and renamed as washers1. Washers was made as required in the washer part file and saved externally.
  25. Locking mechanism was made in core part and small grove was also made in slider block.
  26. With the help of same steps another slider, washer and locking mechanism was made at another side.
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