Challenge

Project 1

Wiring Harness using CATIA V5 - Project 1

Routing for side door panel

Connector Selecting

  • First we need to check whether the Connectors are provided by the supplier .
  • If not we need to decide the type of connector that is required as per the varies specifications
  • The decision is made by considering the female connector which is coming by the part itself
  • The connectors are downloaded from the tyco.com website
  • Here for this project I have used one connector which we keep as a dummy connector
  • Here we need 5 connector and 1 inter connector so that we can connect
  1. Speaker system connector
  2. Window winding motor connector
  3. Puddle lamp connector
  4. Door sensor connector
  5. Connector door control switch

C-282080-1

  • Now we need to Electrical define the connector and also the following other supporting devices

Supporting components

Furr clip

  • The furr clip is used to support the bundle harness towards all the connectors
  • It is also electrical defined

Guiding Channel

  • This guiding channel also works as a support for the harness
  • This channel is also used to electrical defined

Door Panel

  • For the given Door panel we need to first assemble the connectors which is given below
  • By using the Mechanical assembly workbench we can place all the connector in the panel
  • The placed view is shown below
  • Now the wiring harness is done
  • From starting the interconnector we can start the harness and connect all the connector
  • Once after connecting we need to check the bundle connectivity

Electrical flatneing

  • After checking all the bundles we can now go to the electrical flattening
  • Finally we can draft all the bundles

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