Photo Realistic Rendering

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER

OBJECTIVE:

• To design and model the american chopper using solidworks.
• Modelling the each part of american chopper.
• Assembly all modeled parts to get the chopper.
• Rendering the american chopper by the apply of appearance and decals.
• Build the assembled chopper as a photorealistic render of environment.

INTRODUCTION:

• Solidworks is a mechanical 3D CAD ( computer-aided design) software.
• It helps to designing & modelling the components (or) parts.
• Modelling the complex structure of components by using the apply of solidworks tools, commands, features.
• It can also helps to render the parts.

DESIGN METHODOLOGY:

MODELED PARTS OF AMERICAN CHOPPER:

• TRANSMISSION BELT
• KICKSTAND (OR) SIDESTAND
• FRONT FENDER
• REAR FENDER
• CHAIN
• OIL TANK
• FRONT WHEEL
• REAR WHEEL
• FRONT FORK
• CHASSIS
• ENGINE
• GAS TANK

EXPLANATION OF FEATURES:

PLANE:

• To draw the section view of the parts.
• To draw the particular portion (or) side of part.

SKETCH:

• To draw the part by applying the command and smart dimensions at particular plane.

FILLET:

• It creates the round shapes at corner of the edge of part.

CHAMPER:

• It creates the sloping/tapered shape at corner of the edge.

CONVERT ENTITIES:

• It gives the same sketch profile on the same plane (or) other plane with same dimension value.

OFFSET ENTITIES:

• It creates the same sketch profile from selected model edges by specified distance.

MIRROR ENTITIES:

• When you create mirrored entities, apply a symmetric relation between each corresponding pair of sketch points.

SHELL:

• The shell tool creates hollows out the inside of the solid, leaving a shell of a specified wall thickness.

EXTRUDE BOSS/BASE:

• Extrude tool is used to extend the sketch in one or two direction with solid feature.

REVOLVED BOSS/BASE:

• It is used to create the revolved solid body sketch with reference of axis or lines.

EXTRUDE CUT:

• It is used to remove the materials from solid body in either one or two direction.

REVOLVE CUT:

• It is used to remove the materials from revolved solid body sketch in either one or two direction.

SWEPT BOSS/BASE:

• It creates the solid body around the sketch profile along an open & closed path.

LOFT:

• This feature creates a complex shape between the multiple profiles & guide curves.

DOME:

• It creates tangent to adjacent cylindrical & conical surfaces.

TRIM:

• It is used to remove the extra line of the surface.

PATTERN:

• It creates the number of sketch profiles through selected sketch along the reference path.

SPLIT:

• The split tool is used to project onto other surface or curved planar surfaces.

PROJECTED CURVE:

• Project the sketched curve on the model face & combines with another 2D curve to get the 3D curve.

APPEARANCE:

• By using this get the different look & apply the different appearances.

DECALS:

• By using this feature painted stickers to be applied on the model of chopper.

EXPLANATION OF PARTS:

1. TRANSMISSION BELT :

• It is a loop of flexible materials used to link two or more pulley.
• It transmits the power or motion without losing synchronisation.
• Forces are transmitted from the input pulley to the belt & then from the belt back to the output pulley.
• The transmission belt made using the matte rubber materials.

SKETCH TOOLS:

• 3 Point arc
• Line
• Circle
• Trim
• Offset entities

FEATURES:

• Extrude
• Fillet
• Appearance

2. KICKSTAND OR SIDESTAND:

• Kickstand or side stand is a mechanical component used to support the motorcycle in rest position.
• The kickstand is mounted on the chassis through mounting point.
• It has high tensile/compressive stress to withstand the load of the bike.

SKETCH TOOLS:

• Ellipse
• Spline
• Pierce

FEATURES:

• Loft
• Split
• Dome
• Extruded boss
• Extruded cut
• Fillet
• Appearance

3. FRONT FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted over the wheel
• A front wheels require fender to provide mud & gravel protection on the rear side.
• The fender openings for the wheels well tend to be much larger than the diameter of the tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Mirror entities
• Fillet
• Appearance

4. REAR FENDER:

• It is an automobile part or other vehicle body that frames wheel well.
• The primary purpose is to prevent sand, mud, rocks, liquids and other road spray being thrown into air by rotating tire.
• A fender is mounted on the wheel.
• The rear wheels require fender to provide mud & gravel protection on the front side.
• The fender openings for the wheels wells tend to be much larger than the diameter of tires.

SKETCH TOOLS:

• 3 Point arc
• Offset entities
• Line
• Spline

FEATURES:

• Revolve
• Split
• Shell
• Mirror entities
• Fillet
• Appearance

5. OIL TANK:

• Oil tank is a tank that holds the capacity of oil to cool the bike.
• The oil tank is located below the rear seat on the top of the gearbox.
• In the American chopper we have used the oil tank for engine lubrication & cooling.

SKETCH TOLS:

• 3 Point arc
• Line

FEATURES:

• Extruded boss/base
• Fillet
• Combine
• Shell
• Appearance

6. CHAIN:

• It is a way of transmitting mechanical power from one place to another.
• It is often used to convey power to the wheels of the bike.
• Chain pins are properly mating with sprocket without slip while run.

SKETCH TOOLS:

• 3 Point arc
• Centrepoint slots
• Circle

FEATURES:

• Extruded boss
• Make and save block
• Fillet
• Curve driven pattern
• Mirror
• Appearance

7. PEDAL:

• Pedal is an automobile machine component.
• It is used for keep the rider's foot on it while riding the brake.
• The pedal is placed in forward position of chopper.
• As well as legs of the rider can be fully expanded comfortably.
• The pedals also provide the enough grip to riders foot to avoid slipping.

SKETCH TOOLS:

• 3 Point arc
• Circle
• Spline
• Line
• Sketch fillet

FEATURES:

• Extruded boss
• Revolve
• Fillet
• Dome
• Champer
• Linear pattern
• Appearance

8. FRONT WHEEL:

• The front wheel consists of rim, tire,disc brake,rotor & caliper.
• A front wheel is designed specially yo keep the front wheel of bike from turning out of place when being transported from one location to another.
• Tires are main contact surface to the ground.
• Tire portion of wheel contains thread like patterns which provides the grip to the road.
• Rim portion of the wheel have more strength & toughness to sustain the impact loads & fatigue loads.
• Front wheel of the chopper are always larger than tthe rear wheel.
• The front wheel in this American chopper has a diameter of 604 mm which is approximately 23.7 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Mid-point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3 point centre rectangles

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

9.REAR WHEEL:

• The rear wheel consists of rim, tire,rotor, caliper & sprocket.
• Rear wheel of the chopper are generally smaller in diameter than front wheel.
• The rear wheel has connected with chain sprocket to drive the wheel by using transmission of engine.
• The rear wheel has a diameter of 484.5 mm which is approximately 19 inches.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Mid point line
• Circle
• Sketch fillet
• Trim
• Extend
• 3-point centre rectangles

FEATURES:

• Revolve boss/ base
• Extrude boss/base
• Extrude cut
• Revolve cut
• Circular pattern
• Combine
• Fillet
• Champer
• Appearance

10. FRONT FORKS:

• It consists of handle bar, handle grip,triple clamp, brake lever, clutch lever, cables & axles.
• It is a component connects with front wheel of chopper and axle to its frame which is called telescopic forks.
• It acts as the suspension at the front of chopper.
• The front wheel is held by an axle &connected to the fork.
• It has two prongs that go around each side of the wheel.
• Front fork is used as a steering control to turn the chopper while on running.

SKETCH TOOLS:

• 3 Point arc
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Revolve boss/base
• Extrude boss/base
• Linear pattern
• Extrude cut
• Revolve cut
• Dome
• Body move/copy
• Curves-projected
• Sweep
• Reference-geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

11. CHASSIS:

• Chassis is the backbone of the American chopper bike.
• Chassis component should be made up of high strength materials
• It held the all parts of the American chopper.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves- projected
• Sweep
• Split
• Reference geometry-planes
• Mirror
• Combine
• Fillet
• Champer
• Appearance

12. ENGINE:

• Engine is the power of bike.
• Bike engines are typically two stroke or four stroke internal combustion engine.
• The consists of cylinder, pistons, connecting rod, crankshaft, aparkplug & engine valve arrangement.
• The American chopper bike has V-twin tyoe engine consists of external air filter & sparkplug for each cylinder, transmissin pulleys, air cooling fins, starter motor, front sprocket for chain drive , exhaust pipes & casing for sumps gear box.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Circle
• Circular sketch pattern
• Construction line
• Center point rectangle
• 3 Point center rectangle
• Trim

FEATURES:

• Extrude boss/base
• Extrude cut
• Revolve
• Dome
• Curves-projected
• Composite - curves
• Sweep
• Split
• Reference geometry-planes
• Circular pattern
• Linear pattern
• Mirror
• Champer
• Appearance

13. GAS TANK:

• A fuel tank is the safe storage component.
• Safety of the fuel is main criteria in designing the fuel tank.
• The term is typically applied to the part of the engine system in which the fuel is stored and propelled or released into an engine.
• The fuel tank of american chopper is made to house with seat & attached centrally to the chassis.

SKETCH TOOLS:

• Sketch picture
• Lines
• Splines
• Construction line
• Trim

FEATURES:

• Surface sweeep
• Surface loft
• Surface trim
• Boundary surface
• Surface knit
• Surface extrude
• Curves
• Projected curves
• Split line
• Sweep cut
• REeference geometry -planes
• Mirror
• Shell
• Fillet
• Appearance

ASSEMBLY OF AMERICAN CHOPPER :

• Select the assembly options on the solidworks software.
• Open the all part files on the assembly files
• Apply the coincident relation for all assembly planes and all chassis planes
• Assembly the all part by using the mates
• Standard mates are
• Coincident
• Parallel
• Perpendicular
• Concentric
• Advanced mate is
• Width mate

PHOTORELISTIC RENDER:

• Build the assembled chopper as a photorealistic render by using the apply of appearances, decals, scenes & camera views.

CONCLUSION:

• Design, assembly and photorealistic rendering using soliworks was successfully completed.

https://drive.google.com/file/d/1OocmJQfrtOLiWsQuMqV6WzWqwOQqLDUO/view?usp=sharing