Challenge

Fender Design - Wheel Arch Challenge

   Fender Design - Wheel Arch

Objective

Study the Wheel Arch area and prove whether the car will pass the standards or not using European regulations.

Software Used

SIEMENS NX 2017

(student varsion)

Introduction

Wheel arch comes with some standard specifications. When viewed from the front or top side of the vehicle, if the tyre is protruding outside the fender, that would lead to more chipping while driving and compromises pedestrian as well as the vehicle safety. Taking these factors into consideration, the wheel/tyre has to be positioned inside the tyre.

There are different regulations in this regard based on different regions. This case study has been done according to European regulations.

As explained in the diagram below, the minimum clearance ‘L’ recommended at all the 5 points on the wheel arch shown here should be 10mm, the points being SB,SA,SC,SD,SE.

The curvature clearance is not matching the standards then the model needs to be modified accordingly.

Analysis

The part file was opened using CATIA V5 and the aforementioned points were plotted on the wheel arch after taking the required measurements from the Wheel centre.

SECTION B

SECTION A

SECTION C

SECTION D

SECTION E

SECTION(mm)

REQUIRED 

CLEARANCE(mm)

MEASURED 

CLEARANCE(mm)

REMARKS  
       SB         10       10     Pass  
       SA        10       9.949     Fail  
       SC        10       0.1139     Fail  
       SD        10       2.8953 Tyre protruding outside the wheel arch  
       SE        10       5.9973 Tyre protruding outside the wheel arch  

Inference

Barring one section (SB), all others fail to achieve the minimum gap requirement of 10mm according to the European regulations. In addition to this, there is also protrusion of the wheel outside the wheel arch, which is not recommended. Therefore the model needs to be modified accordingly.

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