Challenge

Fender Design - Wheel Arch Challenge

FENDER DESIGN-WHEEL ARCH

Fender wheel arch is the semi-circular edge of the fender which houses wheel well.The fender wheel arch panel are typically made of sheet metal,but are some times made of fiber glass or fiber-reinforced plastic.The wheel arch gives access to the wheel and other components attached to it.Also it allows the tilting of wheels while steering to both sides without causing any interference between wheel and body.The wheel arch is designed in such a way that it allows any possible kind of motion that the wheel can have and to prevent any materials that could fly out from the wheel during the motion.Fender wheel arch design different regulations are,

  • European regulation standard,
  • Japan regulation standard,
  • US regulation standards.

JAPAN REGULATION STANDARD

The clearance L is more than 5mm should be following in japan regulation and standard. Take an angle of 30 degree,50 degree and 90 degree and from the centre of the wheel and create vertical line B,A and C as shown below.L value has been measured between point of B,A,C and edge boundary of fender wheel arch.

US REGULATION STANDARD

The section that we going to measure L will be divided from -10 degree to 190 degree from the centre of wheel like as shown in figure.The clearance L is more than 5mm should be following in US regulation and standard.

EUROPEAN REGULATION STANDARD

The clearance L will be more than 10mm at the section of SB,SA,SC,SD,SE.The section SA will be 90 degree from the centre of the wheel.The section SB will be 30 degree from the line SA.The section SC will be 50 degree from the line SA.The section SE will be 150mm from the horizontal from the point of centre.The section SD will be the distance between SC and SE.

MEASURING VALUE OF GIVEN FENDER WHEEL ARCH

SECTION SA

The clearance value L at section SA is 9.9489mm

SECTION SB

The clearance value L at section SB is 10mm

SECTION SC

The clearance value L at section SC is 0.1136mm

SECTION SD

The clearance value L at section SD is 3.0777mm

SECTION SE

The clearance value L at section SE is 5.9745mm

TABLE

SECTION MEASURED VALUE REQUIRED VALUE DIFFERENCE VALUE ABOVE & BELOW SATISFY REGULATION
SA 9.9489mm 10mm -0.0511mm NO
SB 10mm 10mm 0mm YES
SC 0.1136mm 10mm +0.1136mm NO
SD 3.0777mm 10mm +3.0777mm NO
SE 5.9745mm 10mm +5.9745mm NO

CONCLUSION

All the measuring values are calculated as per the European regulation and standard on all the five sections. Only the section SB has satisfied with standard.Other than SB is not satisfied.So the European regulation and standard for current fender is not satisfied.Hence the fender surface have to change the dimension at the unsatisfied sections.

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