Challenge

Fender Design

Hi,

Here I am submitting the Fender design & other reinforcements.

First, I have started with offsetting the outer most edge of the fender skin to 5mm using ‘offset in face’ tool.
Using ‘curve on surface’ tool created tangent edges to the offsetted curve and the outermost curve, where wanted & trimmed that all using ‘trim sheet’.

Procedure followed for Drip area design:

First, I have offsetted the edge to 0mm & created a datum plane of 150mm at a side & a same at either side.
Then created the intersection curve using the planes on the surface by using ‘Intersection curves’ tool & made sure that the 200mm & 150mm offset on either side.
Using ‘Law extension’ created a flange for the drip area of 8mm at 40 degrees.
Again used ‘Law extension’ of 8mm & at 5 degrees downwards from the previous flange.
Again used ‘Law extension’ of 25mm & at 0 degrees perpendicular to the previous flange for the drip mounting.
Again used ‘Law extension’ of 4.24mm & at 45 degrees from the previous flange.
Again used ‘Law extension’ of 1.5mm & at 0 degrees downwards from the previous flange.
Again used ‘Law extension’ of 2mm & at 15 degrees downwards to the previous flange.
Then I have sewed the flanges to apply dart.
Then drawn a sketch of a rectangle 25 x 11mm & made the edges filleted of 4mm radius.
And drawn a circle on the centre of the rectangle of diameter 10.
Then projected the sketch on the drip area mounting surface.
And created embosses of 3.5 depth at 15 degrees.
And using ‘trim sheet’ trimmed of the circle drawn.
Then used ‘edge blend’ on the edges to make smoothen surface.
Then applied dart on the mounting flange to strengthen the flange of 5mm depth & 2mm radius at both the ends & at the mid of the flange.
Thus, finished the drip area design.

Procedure followed for Fender sill mounting design:

By trimming the outermost edge of the fender by offsetting the edge & trimmed it already.
I have started with ‘curve on surface’ to trim the sharp corners.
And extended the flange using ‘extend sheet’ to 15mm.
Then created a datum plane tangent to the flange & drawn a rectangle of 40x22.5mm & filleted the edges to 4mm.
And drawn the mounting holes of diameter 10 x2 symmetrically on each half side of the rectangle.
Then created the emboss on the flange of 3.5mm depth at an angle of 10 degrees.
Then trimmed the mounting holes using ‘trim sheet’.
And filleted the edges of the emboss using ‘face blend’.
Then using ‘bridge curve’ filleted the edges of the flange.
Thus finished the Fender sill mounting design.

Procedure followed for Fender A-pillar mounting design:

First, I have started with law-extension of 35mm at the edge & at an angle of 90 degrees on the A-pillar side.
Then, used ‘curve on surface’ on the law extension edges on both sides.
And trimmed off those using ‘trim-sheet’ to cut off non blended surfaces.
Then created a datum plane tangent to the surface created.
And created a rectangle of 25 x 25mm & a circle on the centre for screw mounting of 3 diameter.
Then using ‘projected curve’ projected those on the surface.
Then using ‘law extension, extended the edge perpendicular to the surface of 3.5mm & at 75 degrees.
Then offsetted the previous law extended surface to 3.5mm.
Then trimmed off the external surfaces to the surfaces created to create the emboss using ‘trim sheet’
Then blended the embossed surfaces using face blend.
Then trimmed off the mounting hole of 3.5mm.
Then used ‘dart’ to create a rib at the mid of the arc length of 5mm depth.
Then blended the flange edge to 3mm using ‘edge blend’.
Also filleted the dart edges.
Thus finished the A-pillar mounting design.

Procedure followed for Fender body side mounting design:

First, I have started with law-extension of 35mm at the edge & at an angle of 75 degrees on the body mounting side.
Then created a datum plane tangent to the surface created.
And created a rectangle of 35 x 20mm & a circle of diameter 5 for screw mounting on the centre.
Then using ‘projected curve’ projected those on the surface.
Then used ‘emboss’ tool for creating the emboss by the sketch of 3.5mm distance & at an angle of 15 degrees.
Then by using ‘trim sheet’ trimmed off the mounting diameter of 5mm.
Then filleted the edges of the emboss using ‘edge blend’.
And sewed the fender sheet & the extended flange to apply ‘dart’.
Then used ‘dart’ to create a rib at the mid of the arc length of 5mm depth at the center of the arc length.
Then blended the flange edge to 3mm using ‘edge blend’.
Thus finished the body side mounting design.

Procedure followed for Fender baffle mounting design:

For creating baffle mounting, created a first plane on the top surface of the mounting area.
Then drawn a circle of diameter 5 offset to the edge of 6mm.
Then projected the curve on the mounting surface using ‘projected curve’.
And trimmed off the sketch using ‘trim sheet’.
Then created a second plane on the top surface of the mounting area.
Then drawn a circle of diameter 5 offset to the edge of 6mm.
Then projected the curve on the mounting surface using ‘projected curve’.
And trimmed off the sketch using ‘trim sheet’.
Then created a third plane on the side surface of the mounting area.
Then drawn a circle of diameter 5 offset to the edge of 6mm.
Then projected the curve on the mounting surface using ‘projected curve’.
And trimmed off the sketch using ‘trim sheet’.
Then created a final plane on the bottom most surface of the mounting area.
Then drawn a circle of diameter 5 offset to the edge of 6mm.
Then projected the curve on the mounting surface using ‘projected curve’.
And trimmed off the sketch using ‘trim sheet’.
Thus finished the baffle mounting design.

Finally, submitted the fender design.

Thanks,

Deepak kumar A S.

Ship work like this
in your own course.