Challenge

Assignment 4-RADIOSS Material Laws Challenge

AIM: Determine the effect of shell element formulation and failure parameters in the given models.

Case 1: Failure_Johnson model was imported and the defined material properties and failure values were reviewed.

Plastic Johnson-Cook material model was utilised in the given model and D1, D2, D3, D4, D5 and Epsilon_Dot_0 was defined to express the failure in the given model.

Results Determination

To Determine Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49380

Energy Error:0.8%

Mass Error:0.0%

Simulation Time: 70.71s

Energy Curve Comparision - negligible losses due to hourglass is observed.

Failure Strain: at approximately 15% Strain the initiation of failure takes place in the model.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 316.3 MPa.

Case 2: Failure_Johnson model were implemented

Ifail_sh = 1

Dadv=1

Ixfem = 1

Results Determination

To Determine a Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49217

Energy Error:4.1%

Mass Error:0.0%

Simulation Time: 115.85 s

Energy Curve Comparision- negligible losses due to hourglass is observed.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 291.6 MPa.

Failure Strain: at approximately 15% Strain the initiation of failure takes place in the model.

Case 3: Without Failure Model

Results Determination

To Determine the Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49408

Energy Error:0.8%

Mass Error:0.0%

Simulation Time: 73.89 s

Energy Curve Comparision- zero hourglass losses are reported as Ishell was defined to be 24 - QEPH shell formulation was implemented.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 310.9 MPa.

Failure Strain: at approximately 15% Strain the initiation of failure takes place in the model.

Case 4: Without EPS_p_max.

Results Determination

To Determine the Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49408

Energy Error:0.8%

Mass Error:0.0%

Simulation Time: 73.89 s

Energy Curve Comparision- zero hourglass losses are reported as Ishell was defined to be 24 - QEPH shell formulation was implemented.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 425.0 MPa.

Failure Strain: at approximately 12.32% Strain the initiation of failure takes place in the model.

Case 5: Change of LAW 2 to LAW 1.

Results Determination

To Determine the Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 47969

Energy Error:1.3%

Mass Error:0.0%

Simulation Time: 98.57 s

Energy Curve Comparision- zero hourglass losses are reported as Ishell was defined to be 24 - QEPH shell formulation was implemented.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 1102 MPa.

Failure Strain: no failure strain was observed as an elastic material was chosen.

Case 6: Plast_BRIT_Material Application

Material Property definition

Results Determination

To Determine the Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49508

Energy Error:0.8%

Mass Error:0.0%

Simulation Time: 104.17 s

Energy Curve Comparision- negligible hourglass losses are reported as the shell elemental formulation was defined to control the hourglass energy losses.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 291 MPa.

Failure Strain: at approximately 26.9% Strain the initiation of failure takes place in the model.

Case 7: Plast_BRIT_Material Application

To Determine the Total number of cycles, Energy error, mass error and simulation time.

Total Number of Cycles: 49380

Energy Error:0.8%

Mass Error:0.0%

Simulation Time: 104.99 s

Energy Curve Comparision- negligible hourglass losses are reported as the shell elemental formulation was defined to control the hourglass energy losses.

Von-Mises Stress Contour - the maximum stress obtained in the simulation is about 316.3 MPa.

Failure Strain: at approximately 14.92% Strain the initiation of failure takes place in the model.

Comparison of Results obtained from different material models

Simulation Number of Cycles Energy Error Simulation Time Stress Strain
Case -1 49380 0.8% 70.71 s 313.3 MPa 15 %
Case -2 49217 4.1% 115.85 s 291.6 MPa 15%
Case -3 49408 0.8% 73.89 s 310.9 MPa 15%
Case -4 49408 0.8% 73.89 s 425 MPa 12.32%
Case -5 47969 1.3% 98.57 s 1102 MPa NIL
Case -6 49508 0.8% 104.17 s 291 MPa 26.9%
Case -7 49380 0.8% 104.99 s 316.3 MPa 14.92%

CONCLUSION

  • All the given material cases were simulated according to the given condition.
  • It was observed that CASE 5 took the least number of cycles to solve the problem, but the stress obtained in the simulation was exceedingly high compared to other material models.
  • In Case 7, Law 36 was implemented along with the given data and reasonable simulation results were obtained, with strain raining close to 15% of the strength value.
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