Challenge

Assignment 1-2D Meshing Challenge

Assignment 1

Aim

To create and mesh the mid surface of the given models

Procedure

  • It is mentioned that holes less than 5mm in Diameter can be ignored.
  • Criteria given in Table 1

Min Length

3.5

Max Length

7

Holes<5mm in dia can be ignored`

  • So in parameter file settings if we change the range to 2.5 mm on remeshing hypermesh automatically fills such gaps


Figure 1

Figure 2

  • In the first model,there are several free edges and manifold edges that need to be solved


Figure 3

  • The free edges can simply be toggles and the manifold edge is simply an extra surface that can be deleted
  • In the case of figure 4, it is simpler to simply delete the surface and create a new one


Figure 4

  • This can be done by splitting the surface by creating a line and deleting it.


Figure 5


Figure 6


Figure7

  • The mid surface can be creating by using the automatic mid surface option after which you can start meshing
  • Toggle any unnecessary lines/areas that fail the min length criteria.


Figure 8

  • Set the criteria accordingly in the criteria file settings in preferences.
  • Mesh the model surface by surface and verify connectivity using edges in tools option.
  • After verifying connecting solve any off elements/unnecessary trias using rebuild mesh/smooth/2d quality critieria tools/split/etc
  • You can observe hypermesh ignoring holes less than 5mm dia after remeshing.


Figure 9


Figure 10


Figure 11


Figure 12

  • Model 2 has several unnecessary nodes that can be deleted with temp node option.


Figure 13


Figure 14


Figure 15


Figure 16

  • Model 3 is a completely symmetrical component


Figure 17

  • Using auto midsurface option to generate the mid surface.
  • The feature needs to have its construction lines rearranged to avoid min length failures as shown.
  • It is possible to simply mesh one portion and copy it to the other surfaces using the position/reflect/rotate tools available


Figure 18


Figure 19


Figure 20

Learning Outcomes

  • Mid surface and meshing in hypermesh
  • Solvling off elements
  • Using reflect/position/rotate/project tools

Conclusion

The given models have been meshed according to the given criteria

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