Challenge

Advanced Sheet Metal Design Using NX Cad Challenge_2_Box Assembly

Title: Advanced Sheet Metal Design Using NX Cad - Box Assembly

Objective: To model Box assembly using NX CAD application.

Introduction:

  1. NX CAD: NX, formerly known as "unigraphics", is an advanced high-end CAD/CAM/CAE, which has been owned since 2007 by Siemens PLM Software.

  2. Sheet metal: It is metal formed by an industrial process into thin, flat pieces. Sheet Metal parts are manufactured from a single sheet of metal the part must maintain a uniform wall thickness. Sheet metal parts with a minimum of 0.9mm to 20mm in thickness can be manufactured.

Design methodology:

Tools and features:

  • Tab: By creating a new sketch, base is obtained with mentioned thickness of sheet metal.

  • Flange: Creating a bent feature on sides of sheet metal.

  • Closed corner: Creating or closing the corner of sheet.

  • Hem flange: Creating flange in completely in U-direction.

  • Mirror body: Mirroring the body w.r.t a reference plane.

  • Unite: Combine two or more bodies into a single body.

  • Dimple: An embedded feature is obtained with the help of sketch inward or outward.

  • Mirror feature: Mirroring the features w.r.t a reference plane.

  • Unbend: Sheet at bended surfaces is unbended.

  • Rebend: Unbended surface is rebended.

  • Bead: Profile is beaded for strengthening the sheet.

  • Datum plane: A new plane is created w.r.t reference Datum.

  • Break corner: Cutting the corner of sheet in circular manner.

  • Normal cutout: Cutting the sheet of profile normally.

Model views:

Drawing:

Conclusion: Therefore, box assembly is designed using NX CAD application.

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