Stress Analysis of Sheet Metal Bending Operation in ANSYS Workbench

Objectives: To Simulate Pressure Vessel for Thermo Coupled Structural & Modal Analysis   Geometrical Design: We have an ASME Standard Dimensions of a Pressure Vessel so we made its 3D Model using Autodesk Inventor. Here are the Dimensions of the Pressure Vessel.   This is the 3D Model of Pressure Vessel.…

Objectives:  To perform explicit analysis in bullet penetrating bucket challenge   Geometrical Design: For this analysis we have a 3D Geometry of Bullet and Bucket, this is how model looks like.   Material Properties: In this analysis 3 different materials will be used for bucket and for bullet only structural…

Objectives: To analyse barrel cam and follower for stress, strain analysis. Geometrical Design: For this analysis we have geometry which contains three major parts named as Barrel, Barrel Cam and Cam Follower. This is how geometry looks like;   Material Properties: Structural Steel is used for whole assembly here,…

Objectives: To analyze Worm and Gear Assembly for Stress Analysis.   Geometrical Design: For this project we have two parts in assembly named as Worm & Gear. This is how full geometry looks like,     For the sake of FE Analysis we will look for stress only in half portion of gear, this will lead to less…

Objective: To perform Car Crash Analysis using ANSYS Workbench.   Geometrical Design: We are having a Car Body & Wall 3D Model. This looks something like this,     To reduce simulation time & computational time, only half portion of geometry will be used in analysis; we will apply symmetry in half…

Objectives: To analyze Machining Process in Planer Machine with Explicit Dynamic Module   Geometrical Design: Assembly for this project contains a work piece of Steel and a Cutting Tool used in Planer Machine, parts of this assembly looks like this.   Material Properties: The plate which is machined is of Steel…

Objectives: To analyse Slider Crank Mechanism for Stress & Modal Analysis   Geometrical Design: The model for Slider Crank Mechanism looks like this consists of various parts such as Member, Crank, Part 1 and Part 2. Material Properties: For the whole analysis Structural Steel Material is used, this is how its…

Objectives: To perform Wire Bending Operation in Ansys workbench. Geometrical Design: We are having 3D Geometry of Wire Bending Simulation model. This model consists of three main parts named as Support, Metal Wire & Lever. This geometry looks like this;   Material Properties: For the wire alone 3 different material…

Objectives:  To perform Sheet Metal Bending Operation in ANSYS Workbench Geometrical Design: 3D Model is shown below; it is having 3 main parts named as Punch Die and Sheet.   Material Properties: For this analysis we will consider 3 different materials for sheet. We will consider Structural Steel for Punch &…

Objectives: To capture plastic deformation of a plate when pressed by a sphere.   Geometrical Design: We have a 3D Assembly of a sphere and plate.   The profile of sphere is Round and Plate is square so we will apply symmetry here in geometry, we will consider only quarter portion of geometry. Benefits of using…

Objectives: To analyze flat plate with holes using FEM   Geometrical Design: Here in this project we have a flat plate with hole; we are having two scenarios for the flat plate 1) Plate with One Hole & 2) Plate with three Holes. This is how it looks like;   Case 1: Plate with One Hole (300x120x30 mm)  …

Objectives: To analyze Spur Gear with Three Different Materials   Geometrical Design: Here in this project we are simulating simple Spur Gear, have a look at the geometry;  Material Properties: We will take three materials into consideration, here are the properties;     Problem Statement: Spur Gear…

Objectives:  To perform a Grid Dependency Test on Bevel Gear to get optimum results.   Geometrical Design: We are having a Bevel Gear assembly which will be used to analyse for FEA, take a look at geometry below;   As we are working for Grid Dependency, we also focussed on Geometry Clean up, the inner solid…

Objectives:  To analyze metal sheet rolling operation in Ansys workbench   Geometrical Design: For this analysis, we have a 3D model that consists of various parts such as Roller 1, Roller 2 and workpiece. This is how the whole assembly looks like;                  …

Objectives: To perform Static Structural analysis of Rail Wheel and Track using ANSYS Workbench   Geometrical Design: We have 3D Geometry of Rail Wheel with Track; Shaft is also attached with Rail Wheel, Take a look at the geometry below;   Material Properties: We have taken Structural Steel Material for consideration…

Objectives: To analyse Carbon Steel Specimen for Tension & Torsion Test.   Why Tension & Torsion Test carried out? Tension and Torsion test are most important tests that are carried out on a specimen to obtain various mechanical properties of material. Universal Testing Machine in short UTM is used for this…

Objectives: To perform Strength Analysis on Weld Joint with different materials.   Geometrical Design: We have 3D Geometry of Plates and Ribs joined with Welds, here is the geometry view.     Material Properties: Total 4 different kinds of materials are used for this analysis, named as Stainless Steel, Aluminum…

Objectives: To perform a Stress analysis of Double Universal Joint Geometrical Design: We have 3D Geometry of Double Universal joined here which is connected with a Helical Spring. This is how geometry looks like;   Material Properties: For this project we will use 3 different materials such as Structural Steel, Stainless…