DESIGN,MODELING AND THE ASSEMBLY OF HARLEY DAVIDSON
AIM: The Aim of this project is to model a Harley Davidson bike by assembling all the parts and by rendering them in the required scenes.
INTRODUCTION:
Harley-Davidson is noted for a style of customization that gave rise to the chopper motorcycle style. The company traditionally marketed heavyweight, air-cooled cruiser motorcycles with engine displacements greater than 700 cc.
DESCRIPTION:
There are many different parts that are modelled with different features like Extrude,Revolve,Split,Pattern,Extrude cut,Mirror,Knitting and other options too by using the solidworks software.The different parts are as follows:
1.TRANSMISSION BELT:
OPERATIONS: 1.SKETCH(PROFIE) Drawing.
2.OFFSETING the profile.
3.EXTRUDING the sketch.
4.Poviding the FILLET.
5.Finally,Changing the APPEARANCES.
2.KICKSTAND:
OPERATIONS:1.Draw the ELLIPSE profile.
2.Now use SPLINE to create a sketch and a plane normal to the end of spline sketch.
3.Draw another ELLIPSE and MAKE PIERCE option to join them.
4.Now provide LOFTED base option to the center parameters.
5.Provide DOME at both sides.
6.EXTRUDE at one side and SPLIT at other side is given.
7.Finally,FILLETS,BOSS and APPEARANCES are provided.
3.FRONT FENDER:
OPERATIONS:1.Three point arc is drawn.
2.Offseting the arc inside by 6mm.
3.Extend the arc and power trim it.
4.Revolve about an axis.
5.Appearance is given.
6.Dynamic mirror option is provided.
7.Split is used to get the required shape.
8.Finally,fillet is provided and the part is saved.
4.REAR FENDER:
OPERATIONS:1.Three point arc is drawn.
2.Offseting the arc inward.
3.Extend the arc and power trim it.
4.Revolve about an axis.
5.Appearance is given.
6.Internal connection Fillet is provided at all the edges.
7.Finally,the Shell operation is given at the inner surface and the part is saved.
5.OIL TANK:
OPERATIONS: 1.Draw the SKETCH and EXTRUDE it.
2.Draw another SKETCH in the midplane and choose COMBINE option to get the required shape of the oil tank.
3.Now use the INTERNAL FILLET to apply fillet to all the edges.
4.APPEARANCE for the oil tank and the fillet portions are changed.
5.Finally,the GRAPHIC of oil tank is added to the oil tank by REVERSE OFFSET and the FACE color is changed.
6.PEDAL:
OPERATIONS:1.Draw the SKETCH and EXTRUDE it.
2.Again REVOLVING the profie for required dimensions.
3.EXTRUDING the circular sketch from the sketch 1.
4.Providing FILLET at required positions.
5.Finally,LINEAR PATTERN is used to provide the sketch at required OFFSET dimensions.
7.CHAIN:
OPERATIONS:1.SKETCH is drawn.
2.chain link1 and chain link2 are made as BLOCKS separately.
3.EXTRUDE of chain plates and pins are done along the profile of the sketch.
4.PINS and PLATES are saved in a separate folder.
5.Finally,MIRROR option is used to mirror the plates about the midplane,
then APPEARANCE is provide for the chain.
8.FRONT WHEEL:
OPERATIONS: 1.SKETCH is initially drawn and then REVOLVED about an axis.
2.Then,the sketch for RIM portion is drawn and then it is CIRCULAR patterned for 360 degree.
3. Now,the ROTOR sketch is drawn which is OFFSET at a distance from the RIM portion which uses the operations like circular pattern,extrude cut,fillet etc.
4.The sketch for the CALIPER is drawn and then EXTRUDED.
5.Finally,the tyre portion is drawn with number of TREADS over the tyre and then the appearances for each part is provided such as(Tyre-MATTE RUBBER, Rim-CHROME STEEL,Rotor-CARBON STEEL, Caliper-SIENA) respectively.
9.REAR WHEEL:
OPERATIONS:
1.SKETCH is initially drawn and then REVOLVED about an axis.
2.Then,the sketch for RIM portion is drawn and then it is CIRCULAR patterned for 360 degree.
3. Now,the ROTOR sketch is drawn which is OFFSET at a distance from the RIM portion which uses the operations like circular pattern,extrude cut,fillet etc.
4.The sketch for the CALIPER is drawn and then EXTRUDED.
5.Then,the Sprocket is EXTRUDED at a OFFSET distance.
6.Finally,the tyre portion is drawn with number of TREADS over the tyre and then the appearances for each part is provided such as(Tyre-MATTE RUBBER, Rim-CHROME STEEL,Rotor-CHROME STEEL, Caliper-SIENA,Sprocket-CHROME STEEL) respectively.
10.FRONT FORK:
OPERATIONS: 1. Initially the sketch is drawn with the required dimensions.(operations like,mirror,revolve,extrude are used to draw the one side of the for and the light)
2.Now,the other side is mirrored to get the entire front fork.
3.Finally,the appearances are given for the entire front fork.
11.CHASSIS PART:
OPERATIONS: 1.Initially,the sketch is drawn by using project curve option and then it is mirrored about midplane.
2.Then all the parts like front tube,bottom tube,rear axle connections are drawn using the operations fillet,trim,chamfer,extrude,sweep,revolve,etc.
3.Finally,the appearance SIENA is provided for the chassis assembly.
12.ENGINE:
OPERATIONS: 1.Initially,the profile for each part is drawn and then the operations like extrude,mirror,trim,project curve,composite curve,extrude cut,linear pattern,circular pattern and other operations are performed.
2.The sketch picture is used for determining the dimensions of the products.It uses the reverse engineering concepts.
3.Finally,the engine part is saved in the required folder.
13.GAS TANK:
OPERATIONS: 1.Initially,the sketch is drawn from the under lay of chopper.
2.The different operations like mirror,surface knit,thicken,fillet,shell,project curves operations are done.
3.Finally,the appearances for the seat and other parts are given.
ASSEMBLY:
The assembly of all the parts is done here with coincident of planes and parallel coincident operations with standard and advanced mates.
RENDERING OF IMAGES:
In this module,the rendering of images is done according to the environment and object to be placed in the environment.
The properties such as the brightness,color,caustics,shadow intensity,bloom,etc are changed with respect to the objects.
Finally,after setting up of all the scenes,appearances,lighting,etc.The image is rendered for different number of passes and different quality level according to the specifications of the system.
CONCLUSION: All the parts including the assembly is in the zip file.The access to the zip file is given in the link below:
ZIP FILE:
https://drive.google.com/file/d/1AATDbdz_6sg-kiTHD2sN3lz1oOdtTfIS/view?usp=sharing