Bevel Gear Advanced Structural Analysis using ANSYS Workbench. 1). Grid Dependency :- Grid dependency test is to get the solution which is depends on the grid size by running the simulation with refined or optimised mesh, higher is the accuracy of the result but with additional cost on computation time and computational…

Car Crash Simulation using ANSYS Workbench  To Perform a Parametric Study using 3 Different values of Thickness for the Car Body 3 Different Values of Thickness :- CASE 1 : (t = 0.3 mm) ;  CASE 2 : (t =0.5 mm) ;                             …

Tension and Torsion test using ANSYS Workbench The Tension and Torsion Test on the Specimen   1. For The Tension Test  :- Material  :- Explicit, Steel 1006 Coordinate System shown in below image.   Meshing :- Method : Tetrahedron Mesh Sizing :- Type : Sphere of Influence        …

Long Piston With Cam using ANSYS WorkBench To Perform a Transient Analysis on a Piston and Cam Mechanism  Meshing :- 3mm Meshing size Material :- Structural Steel Transient Structural with Frictional, Fixed, Revolute, Translational, Rotational Joint CASE 1. Frictionless Contact 1. Equivalent Stress : Max. = 6288.2…

Universal Joint Advance Structural Analysis using ANSYS WorkBench    A Transient Structural Analysis on a Double Universal Joint with a Spring  Meshing = 4mm Element Size with Inflation object is Smooth.   Revolute joint to two YOKE and Fixed to Spring Revolute Joint on Spindal & Connector Revolute…

To Perform a Static Structural Analysis on Frontal Axle of Tractor using ANSYS Workbench. Abstract :- This research project shows the static analysis of frontal axle of the tractor by using Finit Element Analysis (FEA) Software using ANSYS Workbench. FEA reduces the cost of testing. The goel of this research to do static…

Sphere Pressing on a Plate using ANSYS WorkBench. 1/4th Sphere and Plate is taken... Material : Plate = Copper (Non Linear)  &  Sphere = Structural Steel  Mesh Type Tetrahedrons in sphere with 2 mm Element Size and for Plate 1 mm mesh size.   Displacement (for sphere) = 4 mm  and  Plate…

Rolling operation using ANSYS WorkBench. Simulate the rolling operation on a copper workpiece. (a) Material : For Wheels is Structural Steel & For Work Piece is Copper Alloy NL (b) Meshing for Work Piece Element Size = 2mm. (c) There is a Frictional contact between Wheels and the workpiece, So Frictional Coeifficient …

Bullet Penetrating a Bucket using ANSYS Workbench    To Simulate a Bullet Penetrating into a Bucket, need To use 3 Different Non Linear Materials for The Bucket  Material :-  Case 1 : Aluminium Alloy NL (For Bucket) & Thallium (For Bullet)                …

OBJECTIVE :- Perform a Static Structural Analysis on the Railwheel and Track                                setup using ANSYS WORKBENCH. Case 1: Multiply the bearing load by 5 times and compare the results with the load of 100000 N (As…

Wire Bending using ANSYS WorkBench Wire Bending involves bending and cutting wire to form. 1. Meshing :     Mesh Type : Tetrahedron    Element size : (on Wire & Lever) = 2.2 mm Mesh on Wheel & Wire Bend Corner :-    Defination Type : (Sphere of Influence)…

Worm Gear Advanced Structural Analysis using ANSYS Workbench A Transient Structural Analysis on a Worm Gear Assembly. Material = Structural Steel Mesh = Program Controlled (Default) Transient Structural Joint Rotation 15 steps with 50 to 750 degree 1. Equivalent stress :  Max. = 1214.6 MPa  &  Min. =…

Objective: - Static structural analysis on a plate with a hole geometry Case 1: Plate with a hole (increased thickness). Case 2: Plate with multiple holes. CASE 1: Design a plate with a hole model similar to what we worked in the class, but with increased thickness. Determine the maximum deformation and stress developed…

Verification of Weld Joints using ANSYS WorkBench Simulate three different types of welding using three different weld materials Meshing :- Mesh Size :- for Plates 6mm & for Ribs and Weldments 4mm Mesh Type :- Tetrahedron Weld Material used :- Case 1.  Stainless Steel: In this case, the material of the plates…

Spur Gear Challenge Advanced Structural Analysis using ANSYS Workbench Compare the results obtained by using 3 different materials for gears and write a detailed report explaining the results obtained. SPUR GEAR: Spur gears or straight-cut gears are the simplest type of gear. They consist of a cylinder or…

Machining with Planer using ANSYS Workbench  To Perform an Explicit Dynamics Simulation Material  :- Workpiece = Steel 1006, (Stiffness Behaviour = Flexible)                    Cutting Tool = Structural Steel, (Stiffness Behaviour = Rigid) Meshing  :- Method…

Static Analysis on Bending of iPhone using ANSYS Workbench... Material Used for both the Cases :- 1. AL Alloy NL :- used in Frame. 2. Glass :- used in Glass of the I-phone. 3. Polyethylene :- used in inside of the Mobile. 4. Structural Steel :- used for Fingers. Meshing for both the Cases :- Mesh Size :-…

Objective :- Geometry Cleanup & Mid-Surface Operation. CASE-1 *Open and view the given model file. * Mixed & By Comp :- it will show colour on edge Wireframe Geometry :- Visualization  :-  Visualization controls the display of the surfaces and surface edges. Clear all the check boxes except…

Assignment 2 Questions :- 1. Check the material properties of the rail component and calculate the speed of sound in steel rail. Solution:- Youngs Modulus of Steel, E = 210000 G/mm^2 Density of Steel, ρ = 0.0078 G/mm^2 Speed of the sound, C = ? As we know that, C = √E/√ρ = √210000/ √0.0078…

Assignment 3 Questions: Comparison of results with base simulation and improved shell element properties 1.Using the crash beam file from the previous assignment, change the run time to 55 ms. Answer :-    2. Change the number of animation steps during simulation to a minimum of 25 and maximum of 60. Answer :- …

Assignment 4 Case 1. : Run the model as it is. Name it Law2_epsmax_failure Case 2. : In /FAIL/JOHNSON, change Ifail_sh = 1, Dadv = 1 & Ixfem =1. Run the model as Law2_epsmax_crack Case 3. : Delete/Fail/JOHNSON card. Run the model as Law2_epsmax_nofail. Case 4. : Delete the value of EPS_p_max & run the model…

Assignment 5   Questions :- Case 1 Create the mesh for bumper assembly,mesh size should be 6mm. Case 2 Run the crash tube model as it is. Change the Inacti=6 and run. Create the type 11 contact and run. Remove both notches  and remove boundary condition on rigid body node then run. Create a new notch in…

Assignment 6 Objective :- Frontal Crash Analysis  of Front Body of the CAR using HyperMesh Radioss.   Check unit system and either follow[Mg mm s] or [Kg mm ms].  Here, the unit system is in kg mm ms... Create appropriate interface ,friction 0.2 and recommended parameters.       Make sure…

Assignment 7 Objective :- Side Crash Analysis  for Side Body of the CAR using HyperMesh Radioss.   Check unit system and either follow [Mg mm s] or [Kg mm ms].  Here, the unit system is used in kg mm  m s. Create appropriate interface ,friction 0.2 and recommended parameters. The appropriate interface…