Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

AIM

To Download Routing & Packaging Components – P clips, Backshells, Corrugated Tubes, cad data from given link & defining them Electrically using Electrical Part design Workbench, defining all the necessary properties to components and further creating Catalogue for the components.

INTRODUCTION

Wiring Harness

A wire harness is a specially designed system that keeps numerous wires or cables organized. It is a systematic and integrated arrangement of cables within an insulating material. The purpose of the wiring assembly is to transmit a signal or electrical power.

Wiring Harness Routing

A wiring harness routing structure includes a wiring harness routing member configured to be attached to a vehicle body and a protector that accommodates and holds a wiring harness.

Wiring Harness Packaging

Fixing/mounting strategy of wiring harness routing to ensure the safe, reliable and durability of wiring harness by applying set of design rules and industry best practices

ROUTING AND PACKAGING COMPONENTS

Clips

Clips are ideal elements for retaining / holding pipes, cables, cable harnesses, hoses etc. Clips act as form fitting adjustable bands for ease of assembly & installation. The band ends of the clips are reinforced to prevent any tearing or loosening due to high mechanical loads. ‘P’ clips are fitted with EPDM liners which help achieve a tighter grip on the cable / conduit & also act as dampeners for sound & vibration.

Backshells

A back shell is a mechanical device threaded into the rear of an electrical connector and is designed to provide screening, sealing, and reparability. Engineered to help resist corrosion and fit a wide range of circular connectors, back shell components help protect connections from mechanical wear, environmental conditions, and electromagnetic interference (EMI). These are available with and without screen termination, providing long-term, high performance in sealed and unsealed electronics systems.

Corrugated Tubes

Corrugated tubes made from flame-retardant material these tubes will protect cables from impact and abrasion. They are highly flexible and have a high fatigue life, making them ideal for any installation. Depending on the intended use, corrugated tubing is manufactured in different diameters and from different materials. Even though these are usually rigid materials, convoluted plastic tubing becomes flexible and bendable due to its corrugated manufacturing method.

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