Wiring harness routing & packaging Rules Week 3 Challenge
AIM:
- To solve the above assignment questions and define the necessary electrical properties in the respective workbench.
OBJECTIVE:
- To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties.
- To download the Backshell CAD data and define it as Electrical Back shell in the Electrical Part design workbench and also define the necessary electrical properties.
- To create Following Corrugated tubes and add them in Catalogue under “Slit COT” family.
|
Name |
ID (mm) |
OD (mm) |
Thickness (mm) |
|
15mm COT |
12 |
15 |
1.5 |
|
20mm COT |
17 |
20 |
1.5 |
|
35mm COT |
32 |
35 |
1.5 |
|
10mm COT |
7 |
10 |
1.5 |
|
5mm COT |
3 |
5 |
1 |
SOLUTION METHODOLOGY:
1. P - CLAMP:
- P-Clamp is an Electrical Support equipment which provides support to the wire bundle to remain fixed to the automobile or any components or parts.
- The wire bundle can enter and exit from any side as it is a bi-directional equipment.
- So, we need to specify the Entry and Exit points from both the sides.
- To define the P-Clamp as Electrical Support equipment we need to follow the below steps:
Process:
- Create two points one as entry and another as exit point.
- create planes at two points and another at base.
- Switch to Electric part desgn
- Click on support defination - select part - select entry point - select entry plane, exit and base plane.
- Again Click on support defination - select part - select exit point - select exit plane and base plane as secondary plane is automatically taken.



Q2. Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.
Tyco 1738312-1 https://www.te.com/usa-en/product-1738312-1.html
Process:
- create Back shell entry point.
- create axis system for back shell entry.
- create bundle connection point.
- switch to Electrical part design.
- Define part electricaly as back shell.
- Then define Back shell connection point.
- Define bundle connection point.



Q3. Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.
|
Name |
ID (mm) |
OD (mm) |
Thickness (mm) |
|
15mm COT |
12 |
15 |
1.5 |
|
20mm COT |
17 |
20 |
1.5 |
|
35mm COT |
32 |
35 |
1.5 |
|
10mm COT |
7 |
10 |
1.5 |
|
5mm COT |
3 |
5 |
1 |
Process:
- Switch to Electrical part design
- Select Define protection Part
- Click on part (on file name in specification tree)
- Provide given parameters and bend radius as '1.5 x Outer Dia'.
Catalogue Cretation:
- new part - catalogue document - add family - give name - type - select Conduit - save.
- Open part to add catalogue - store device command - select catalogue - family - Slit_cot_tube - ok
COT-5MM

COT-10MM

COT-15MM

COT-20MM

COT-35MM
