Wiring harness routing & packaging Rules Week 3 Challenge
:Wiring harness routing & packaging Rules Week 3 Challenge:
AIM : In Wiring harness routing & packaging Rules Week 3 Challenge Q1. Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. Hellarmann Tyton – 21160129 process: Create two points one as entry and another as exit point. create planes at two.
QUESTINS AND ANSWER NO. 01)
Download following clip cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.
P-CLAM (Hellarmann Tyton – 21160129)
Wiring harness Assembly Structure - Clip Definition: This another important component of the Wiring harness which should be defined before wiring harness routing. Following important parameters required to be defined
- Entry Point & Plane
- Base Plane
- Exit plane
Wiring Harness Assembly Structure - Connector Definition
Process:
- Create two points one as entry and another as exit point.
- create planes at two points and another at base.
- Switch to Electric part desgn
- Click on support defination - select part - select entry point - select entry plane, exit and base plane.
- Again Click on support defination - select part - select exit point - select exit plane and base plane as secondary plane is automatically taken.
QUESTINS AND ANSWER NO. 02)
Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties.
Tyco 1738312-1
Backshell Basics
A backshell is a mechanical device threaded into the rear of an electrical connector. The more popular backshells are strain relief, cable clamps and adaptors. The SUNBANK brand offers a wide range of standard and customized backshells for the aviation and defense markets.
- Backshell are plastic molded partused at wire entry side of connectors either for protection or to improve aesthetics/appearance of harness.
- These are not mandatory parts of Wiring harness. Are always optional and driven by Cost.
Defining the backshell:
Process:
- create Back shell entry point.
- create axis system for back shell entry.
- create bundle connection point.
- switch to Electrical part design.
- Define part electricaly as back shell.
- Then define Back shell connection point.
- Define bundle connection point.
CREATION OF AXIS SYSTEM
DEFINING OF BACK SHELL
DEFINING OF BACK SHELL CONNECTION
DEFINING OF BUNDLE CONNECTION
QUESTINS AND ANSWER NO. 03)
Create Following Corrugated tubes & Add them in Catalogue under “Slit COT” family.
|
Name |
ID (mm) |
OD (mm) |
Thickness (mm) |
|
15mm COT |
12 |
15 |
1.5 |
|
20mm COT |
17 |
20 |
1.5 |
|
35mm COT |
32 |
35 |
1.5 |
|
10mm COT |
7 |
10 |
1.5 |
|
5mm COT |
3 |
5 |
1 |
Process:
- Switch to Electrical part design
- Select Define protection Part
- Click on part (on file name in specification tree)
- Provide given parameters and bend radius as '1.5 x Outer Dia'.
Catalogue Cretation:
- new part - catalogue document - add family - give name - type - select Conduit - save.
- Open part to add catalogue - store device command - select catalogue - family - Slit_cot_tube - ok
15mm COT:
20mm COT:
35mm COT:
10mm COT:
05mm COT:
