Challenge

Wiring harness routing & packaging Rules Week 3 Challenge

1 we have to download the cad 3d model of p-clamp from the link which is provided above.extract the zipper file and open it in the catia v5 .

  • open the catia v5 and click on file >open>click on the extracted file .
  • the 3d cad model is appered on the screen .click on start >go to part design
  • click on pont >select the circle/spehere/ellipse optionand click on the circle.a pont is created in the center of the clamp.
  • same repeat the process at the other side of the clamp .give the point at the middle of the clamp with the help of circle/sphere/ellipse option.
  • click on plane define and create a plan of the entry side and exit side by seleting the option parllel throuth point .reference will be the component of the body and point will be the pont 1 which was created eariler and repeat the same process to other side point will be point by seleting the same option.
  • again click on plane define and select the offset from plane .select the face as reference and type 2 in the offset click on okk
  • go to start >click on eletrical part design
  • click on support definition >click on the 3 d desgin .it appers automatically the name as p clamp .in first plane definition ponit will be pont .we have to click on the intial point and plane will be plane (we have to click on the plane )in second plane defintion plane wiil be plane 2 (click on the second plane whicgh is oppsite our first plane ) in base plane defination the plane will be plane 3 (click on the bse plane which is created by using offset option.
  • done

2 we have to download the cad 3d back shell from the above link and extract it and open the file in the catia v5

  • open the catia v5 ,go to file >open >click on the extracted file >go to start >click on part design
  • click on point>select the circle /sphere/ellipse option>click on the circle to create a middile point and its created
  • again create a point at the another side of the back shell >click on point >select the between option >click on two ends to create a point in the middile >click on middle point option
  • click on axis system defination >click on point 'x'-axis should be facing towards locking mechanisam select rotation option >type 90' degree .'y' axis should be facing towards normal to the plane ,'z' axis can be facing either upside or down side .axis is created .
  • go to start>electrical part design .click on back shell definiton >click on the cad 3d design and its now converted into electrical component .extra lenght be unset.
  • click on back shell connection defintion>representation will be the point click on the pont2 >contact wiil be face (click on the face ).coincidence will be the y axis orientation will be x axis click okk
  • click on bundile connection point defintion >representation will be face (click on the face )>point will be point (click on the point)>initial condetion will be again face (click on the face )click ok.
  • all electrical parts are defined .

3

  • click on the file >new >select catlong document
  • click on add family >name it as spilt _cot >select the type as conduit
  • save it as spilt_cot catalog
  • click on start .go to eletrical part design .
  • click on define protective part
  • by doubile clicking on the part ,we will be getting this options.so name it as cot_15 >id (inner diameter )=12mm>od (outer diameter )=15mm >thickness =1.5mm>click ok
  • save as cot_15
  • click on device storage >navigate to the folder whick previously saved as SPILT_COT type spilt _cot in the family >click ok
  • COT 20 id = 17mm; OD = 20mm ; thickness = 1.5mm >click on okk
  • save it as cot 20
  • click on device storage >navigate to the folder whick previously saved as SPILT_COT type spilt _cot in the family >click ok
  • COT _35 ID = 32 MM ; OD = 35 MM T = 1.5 MM .>click ok .
  • save it as cot_35
  • click on device storage >navigate to the folder whick previously saved as SPILT_COT type spilt _cot in the family >click ok.
  • COT -_10 ID = 7MM ; OD = 10MM T = 1.5 MM >clcik on ok
  • save it as cot_10
  • click on device storage >navigate to the folder whick previously saved as SPILT_COT type spilt _cot in the family >click ok.
  • COT _5 ID = 3MM ; OD = 5MM T = 1.5MM >CLICK OK
  • save it as cot_5
  • click on device storage >navigate to the folder whick previously saved as SPILT_COT type spilt _cot in the family >click ok
  • if we go to eletrical assembly design >click on catalog browser >we can abile to see the catalog .SPILT_COT FAMILY
  • THE END
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