Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

Report attached.

Coating Process:- The coating process in the automotive industry generally refers to the painting of the BIW car body. This coating process is either done by robots or through automated conveyor rails. The process that is generally used for the coating process is ED coating.   Electric Discharge Coating or EDC:…

REPORT: The process for designing a BIW fixture for the given component is as follows: 1.) We should study the panel given as in this case it was the BIW component for IP console which has multiple parts welded onto it using a spot welding process.2.) Using the 3-2-1 principle for all the components of BIW, the degree…

Input from customer: Located in Bangalore, 5 family members including him, visits Madurai once a month, uses own car to commute to office. Budget 8-10 lakhs Also fond of Big cars. Benchmarking: It is the pre-Design and Development stage in the automotive industry for vehicle production process. In this stage…

BOM BOP

key sheet fixture assembly key sheet and child parts for base unit

1. Drawing Templates:- A drawing template is a standard template that is used in 2D detailing of the fixture component or assembly. These standard templates are either provided by the customer or by the organization that defines the projection views of the component, GD and T, machining, roughness etc. While detailing,…

Nominal finish Base plate holes

1. 3D FINISH: A 3D finish is a process in which the final check of design feasibility is done just before simulation. In this process, a designer needs to make sure that all the units are placed properly using the 3-2-1 principle. They should be at a nominal distance from each other, and above the height of the fixture…

1. BASE UNIT: The Base unit is the first part of a BIW fixture where all other units are mounted i.e. Pin units, Clamp units, retractable pin units, etc. Apart from this, Valve Banks, Trunken channels are also mounted to the base units. Typical parts of a Base Unit are as follows: Base Plate: It is a thick plate…

FIX PIN UNIT_1   2. FIX PIN UNIT-2 3. RETRACTION PIN UNIT_1

1. DESIGN METHODOLOGY:- These are the steps that are used for designing a BIW fixture in the automotive industry. The steps involve the following procedure: Purchase Order: When the customer has completed all the price background with other vendors and also has checked their background i.e. the quality of production,…

1. Project Execution Activity involves the following processes in any industry:- In the above image we can see how the project execution takes place in any industry: RFQ receive is the initial stage of project execution where a quotation for the required component is received from a customer by the concerned department…

1. BIW:  BIW stands for Body in White. It is a sheet metal welded structure of a Car body in which all other components like Engine, Underbody, Doors, etc. are married. The name is white because This structure is a greyish tone structure that is ready for painting after assembly. Parts of BIW are as follows:…

 TOOLING-AXIS DRAFT ANALYSIS OF CLASS A CLASS-B & CLASS-C CREATION CLASS-B CLASS-C PURPLE COLOR HEAT STAKE LOCATORS DRAFT ANALYSIS OF FINAL COMPONENT

TOOLING AXIS DRAFT ANALYSIS OF CLASS_A DRAFT ANALYSIS OF FINAL COMPONENT CLASS B(PEACH COLORED) CLASS_C(PURPLE) SOLID MODEL

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LOWER SUBSTRATE DRAFT ANALYSIS CLASS_B AND CLASS_C SOLID PART DRAFT ANALYSIS OF CLOSED BODY MAP POCKET DRAFT ANALYSIS CLASS_B AND CLASS_C SOLID PART DRAFT ANALYSIS OF CLOSED BODY MASTER_SECTIONS BOTTLE HOLDER DRAFT ANALYSIS CLASS_B AND CLASS_C SOLID PART DRAFT ANALYSIS OF CLOSED BODY DOOR ARMREST DRAFT ANALYSIS CLASS_B…

MODEL_1 PART PUBLICATIONS ASSEMBLY MODEL_2 PART PUBLICATIONS ASSEMBLY

DRAFT ANALYSIS FRONT TOP SIDE ISOMETRIC SCREW BOSS AND DOG HOUSE DOG HOUSE FRONT TOP SIDE ISOMETRIC SCREW-BOSS FRONT TOP SIDE ISOMETRIC

Part Thickness = 2.5 mm DRAFT ANALYSIS OF COIN HOLDER FRONT TOP SIDE ISOMETRIC RIB DESIGN

DRAFT ANALYSIS REPORT: Green region:- Denotes the draft angle of 3deg. Red region:- Denotes the draft angle of 2 deg. Blue region:- Denotes the draft angle of 0deg. CORE AND CAVITY Parting Surface (Green color) Cavity Block Core Block(PEACH COLOR)

Tooling Axis on Class A Draft Analysis on class A Class A-white color Class_B surf.(skin color) CLASS_C(Blue color) need help with this model again

Class_A surf. Class_B surf. Class_C surf. Tooling AxisV Draft analysis

front top side isometric

DRAFT ANALYSIS REPORT FRONT TOP SIDE ISOMETRIC