Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

REPORT ON ASSEMBLING & APPLYING GD&T TO THE BUTTERFLY VALVE ASSEMBLY DRAWING   The steps to build the butterfly valve assembly are as follows: Open the NX program first, then make an assembly file in the necessary directory. Verify that the same folder contains all of the component files. We use the Add Component…

Desiging of Pin Units Using CATIA V5 AIM:-  To design the fixed pin unit and the retracting pin unit for locating a biw panel in a fixture. INTRODUCTION: FIXED PIN UNIT: Fixed Pin unit is a unit designed to locate the car panel using pins. And below are the different parts of a fixed pin unit in general. RETRACTABLE PIN…

Design 3 Different types of Power Clamp Unit with Different Riser, Blade and Clamp Arm for the given Car Spare Wheel Well. Design 2 Different types of Rest Unit for the given Car Spare Wheel Well. Writing a report on designing approach and techniques maintained.

REPORT ON WIRING HARNESS FOR BACKDOOR   Statement of assignment: Route the Wiring harness on Given car body and Prepare flatten view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. Available…

Designing of Hood using NX CAD Objective: To design the Hood/bonnet of the car by using the master section provided in the challenge and using a standard procedure which is used by the OEM Manufacturers. Given data should be used to design the Hood model. The data provided is shown below     Hemming Data  …

1. RADAR MAST   Fig 1.1: Feature Tree 1 of Radar_Mast_Mahesh_Kumar   Fig 1.2: Feature Tree 2 of Radar_Mast_Mahesh_Kumar   Fig 1.3: Feature Tree 3 of Radar_Mast_Mahesh_Kumar   Fig 1.4: Feature Tree 4 of Radar_Mast_Mahesh_Kumar   Fig 1.5: Front View of Radar_Mast_Mahesh_Kumar   Fig 1.6:…

Week 3:- BiW Fixture Design Methodologies Challenges   Q1. What is Design Methodology? ANS: Design Methodology is nothing but the steps followed during the concept designing stages of Fixtures design. The systematic approach and guiding concepts used in developing and creating fixtures for the Body-in-White stage of vehicle…

Week 2:- BiW Fixture Basics Challenge   Q1. What is the process of project execution activity? ANS: The most important phase in project management is the project execution activity, which is where the project plan is carried out. It involves putting the project's tasks, actions, and processes into practice in order to…

Week 1:- Introduction to BiW and Fixtures Challenge Q1. What is BIW & define its parts? ANS: Definition: Body in White (B.I.W.) refers to the welded sheet metal components which form the vehicles structure to which the other components will be married, i.e., engine, chassis, exterior and interior trim. In other words,…

REPORT ON WIRING HARNESS FOR V16 ENGINE   Routing the Wiring harness on Given Engine. Application of all Packaging rules, Industry best practices studied in this course are demonstrated in designing.  Available connector 3D data is used, some of the files are download from www.te.com for the connectors and supports. Preparing…

Report on Development of a Door Trim panel    Creation of Door Trim Panel CAD model by following inputs as like in OEM and Tier1 companies   Introduction: The purpose of this report is to outline the attachment strategy for the creation of a CAD model for the door panel in accordance with the practices followed…

Report for Wiring harness design in CATIA V5 - 3D modeling Week 7 Challenge   This is the reference image of the Wiring Harness that was created back for the Week-4 challenge Note: Using the same Wiring Harness Assembly that we created in CATIA V5 for Week-4 Challenge.     Steps that are to follow to…

Report for the following Wiring Harness Assembly   Routing the following harness layout in Electrical workbench by making assumption for harness bundle diameters by using the connectors provided. After completion of routing, Checking the bundle Continuity and Adding a snap of result in report. Adding annotations to all…

Report on Wiring Harness Assembly   Introduction: Routing the following harness layout in Electrical workbench. By making assumption for harness bundle diameters. Using Following connectors as shown in layout diagram. Adding protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keeping…

Report on Wiring harness routing & packaging Rules   Q1. Download the following cad data & define it as Electrical support using the Electrical Part Design Workbench. Define all the necessary properties.     Here the CAD Data provided is P Clamp which is shown in the above Image and the Link to P…

Report for Defining Connectors and Cavity Clip using Electrical Part Design Workbench in CATIA V5   Introduction An electrical connector is an electro-mechanical device used to join Electrical termination and create an electric circuit. Electrical connectors consist of Housing, Terminals, Wedge Locks, Seals, Cavity,…

A-Pillar   Image of A-pillar with its engineering features   Image of Dog House   ................ NOTE:CATpart and ppt has been uploaded as a Single ZIP Folder and attached below

REPORT ON DOOR TRIM - Door Trim Lower with Engineering Features   By using the provided Class-A surface, creating the Door Handle by Creating the tooling axis for the supplied Class-A Surface according to the draft angle specifications, and then doing the Draft analysis on the Part Body. Before creating a solid component…

REPORT ON DOOR TRIM - DOG HOUSE     By using the provided Class-A surface, creating the Door Handle by Creating the tooling axis for the supplied Class-A Surface according to the draft angle specifications, and then doing the Draft analysis on the Part Body. Before creating a solid component it's always better…

REPORT ON DOOR HANDLE DESIGN     By using the provided Class-A surface, creating the Door Handle by Creating the tooling axis for the supplied Class-A Surface according to the draft angle specifications, and then doing the Draft analysis on the Part Body. Before creating a solid component it's always better to…

BUMPER   Screenshot of Draft Analysis on Surface of Bumper   Screenshot of Draft Analysis on Soild Body of Bumper   Screenshots of Draft Analysis on Soildbody of Bumper in Different Orientations   Back View of Bumper   Front View of Bumper   Side View of Bumper     Top View…

SWITCH BEZEL   Performing Draft Analysis on the Switch Bezel Class-A Surface   Steps that are included to perform draft analysis on Class-A surface:   Create a Tooling Axis on the Base of the Switch Bezel by using Bisecting Method. Now publish the tooling Axis so that it would be easy to use. Go to the Insert menu and…

BASE BRACKET DESIGN   Objective: By using the provided Class-A surface, creating the Base Bracket Plastic component by Creating the tooling axis for the supplied Class A Surface according to the draft angle specifications and then do the Draft analysis on the Solid Model. Before creating a solid component it's always…

Note 1: In Quick Return Mechanism Body 4 a dimension has changed intentionally from 42.53mm to 40mm to make the mechanism work.   NOTE 2: .CATProduct files, .CATPart files, .CATDrawing  Files and PDFs of the Drafting sheets are submitted as an attachment using the below Browse option…

BACK DOOR   OBJECTIVE:     The back door of the car should be designed using NX CAD or CATIA V5 by the necessary design methods, including adding the necessary reinforcements and embosses to the inner panel for strength. Evaluate the back door's draught analysis so that it can be modified via the deep drawing…

ROOF DESIGN   OBJECTIVE: By using NX cad designing a Roof for a car by following the given parameters. Designing a car roof with necessary flanges and reinforcements, such as ditch areas, front roof rails, bow roofs, centre roof rails, and rear roof rails for the specified style surface, is the goal of this project.…

FENDER DESIGNING OF A CAR:   1.) Introduction to Fender: The section of a car, motorbike or other vehicle body that frames a wheel nicely is known in American English as a "Fender". Its main objective is to stop the revolving tires from launching debris including sand, dirt, gravel, liquids, and other road sprays into…

Wheel Arch - Calculations   Aim:     Calculate the Wheel Arch gap at the required points and check whether the car passes the European standard.   Objective: Find out about the various wheel arch gap parameters. For the European standard, draw the lines at the necessary angles and locations.…

SECTION MODULUS OF AN HOOD Any sectional area of an object's strength along a reference axis is directly measured by its section modulus (neutral axis). Strength is nothing more than the ability to withstand heavier weights, hence an object's strength determines how well it can withstand heavier loads. The formula below…

Designing of Chopper Bike model in Solidworks Objective: Designing individual parts of the chopper bike with fully defined contained values and applying suitable appearances in part designing workbench in Solidworks. Assembling all the Individual parts of the chopper bike by using appropriate mates, modifying part…

  UNDERBODY COATING   "Underbody coating" is typically used to refer to automobile undercoating that is applied over the frame and body of the vehicle. The underbody coating of the vehicle is a protective layer that prevents corrosion and rusting of the body. The underbody coating protects the metal parts of…

Benchmarking measures the performance of an employer's merchandise, offerings, or strategies against those of any other business taken into consideration to be high-quality in the enterprise, aka “first-class in magnificence.” The point of benchmarking is to identify inner opportunities for development. It's…