Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge

    CAR BACK DOOR DESIGN AIM: To design back door of car using given outer class 'A' surface. INTRODUCTION: A door which is located at the rear side of a car which gives access for the boot space to store luggage, spare wheel etc.These doors can be operated manually or electric powered. In most of the luxury…

 Given Dimentions & Datas.     Procedure and Excecution. AIM: For the given car roof styling, design and develop the essential flanges and reinforcement, namely the Ditch area, Frontal Roof rail, Rear roof rail, Centre Roof rail and Bow roofs. Do the curvature study on the roof and perform the calculation…

   Section 1      Here I = 2.67x10^4          Y = 0.088x10^4 (879.8288mm) There for Z1 = I/Y                  =2.67x10^4/0.088x10^4                  = 30.34   Section 2  …

STEPS: Create a new Assembly file and save it in the requred folder. After activating the Assembly work bentch add the existing outer hood pannel to it. Fix the outer hood pannel. Create a new product file within the Assembly work bentch and name it as inner hood pannel. Using Wave Geometry Linker select the outer…

Q:Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons. ANS: Under-Body Coating: Purpose, Types, Pros, and Cons Introduction: Under-Body Coating is a protective layer applied to the underside of vehicles to shield against rust, corrosion, and damage…

  A PILLAR CREATION FROM MASTER SECTION   Identify the plastic feature , which direction it is facing. Insert a geometrical set and name its as construction. Insert a geometrical set for tooling axis when mastersection is given, some reference is given to create the tooling axis So take 4 points from mastersectionn…

  AIM: To create a CAD model considering the OEM standards from the Class-A surface of a Door Panel.   So we have given 4 class A surfaces of a door trim ,which are lower substrate, arm rest,  bottle holder and map procket  STEPS TO FOLLOW STP file to product conversion Tooling Axis Creation Preaparation…

        Insert a new geometrical set So we have 12 points, work on any point and then translate Start with the plane creation, use normal to curve, the plastic feature should be  created in parallel to the  tooling axis Create a sketch, draw a sketch with D= 7 mm and 5 mm For extrusion, create …

     STEPS Import the given A surface to the CATIA V5. After importing insert a geometric set for A surface Then insert a new geometrical set for Tooling axis. With the tooling axis created check the Draft analysis. Then Create B surface in New geometrical set by offseting by 2.5mm. Correct the mistakes…

          STEPS Insert a geometrical set and create Tooling axix by extracting the flat surface. I apply diffrent colour for doffrent parts inorder to createky seperately. After extracting create a point and draw a line perpendicular to the plane. After creating tooling axis extract the parts…

   STEPS: CREATE CLOSE BODY OF GIVEN DOOR TRIM PART  BY OFFSETING A SURFACE WE GET B SURFACE  BY USING SWEEP TOOL AFTER CREATING BOUNDARY WE GET C SURFACE TRIM A+C SURFACE  TRIM A+C SURFACE WITH B SURFACE  AND IN PART BODY WORK BENCH CREATE CLOSE BODY CREATE DOG HOUSE AFTER ANALYSING THE DATAS …

REPORT Once we get the CAD file check the quality visually or by using boundary toolTOOLING AXIS Lets create a tooling axis using point and direction method Initially take the cad file in a an axis where all the edges are visible lets extract the flat surfaec of the number plate create a point and then create a line Then…

  FINAL TRIM        

  ANS 1 PART 1 PART 2 PART 3 PART 4 PART 5 PROCEDURE Create new part file ande draw each diagram as shown in the question seperately. Now create new Prodect file ande inport all created 5 parts to it By anlysing the questions assamble each part to its correct position by creating axis. By creating constrines fix the…

 STEPS INVOLVED IN WIRING HARNESS ROUTING  OF THE BACKDOOR   Here we are using  6 connectors constitute of one inline connector, 2 connectors for tail lamp, one for camera sensor, one for wiper motor, one for number plate light  and  for support  we will use Fir tree  clip & p clamp Lets download all the required components…

 STEPS INVOLVED IN WIRING HARNESS ROUTING  OF THE BACKDOOR   Here we are using  6 connectors constitute of one inline connector, 2 connectors for tail lamp, one for camera sensor, one for wiper motor, one for number plate light  and  for support  we will use Fir tree  clip & p clamp Lets download all the required components…

STEPS INVOLVED Lets download all the required components Define  the connector as an electrical part and define the bundle point, and connector connection point of all the connector Add the connectors in to the connector catalogue     After defining all the connectors , fir tree clip, p clamp and  channel bottom , create…

Steps involved in flattening the wiring harness   Lets create a product file and name it Switch to Electrical harness flattening workbench   Select the command 'flattening parameters' & select the desired conditions , and add them. Now open the harness assembly product file  in  seperate window.…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

STEPS INVOLVED IN ROUTING THE GIVEN HARNESS LAYOUT   Download the IGS file  of the given connectors and open it in Catia V5 Define  the connector as an electrical part and define the bundle point, and connector connection point of all the connector       As we are done with electrical harness componenet designs , it is…

 1. P CLAMPOpen the CAD file in Catia  in part design workbenchLets define the geometric parameters  Create entry point and planecreate exit point and planecreate a base planeSwitch to electric part designClick on define support part ,select the part, select the entry point,entry plane, exit  plane,…

  NITIALIZATION FILE we can change the drive cycle by changing the drive cycle values:The Drive Cycle can be selected from this MATLAB Script, By changing the variable Drive_Cycle_Select to     1      UDDS     2      HWFET  Now lets complete the modelling part   CONTROLLER SUBSYSTEM     MOTOR CONTROL UNIT  POWERTRAIN   MOTORBATTERY POST…

1. Deutsch DT06 – 08SA (CONNECTOR)   Open the cad file in part design  in catia V5 Store the connector file in to connector catalogue lets create geometrical parameters such as point & axis system Create the  connector connection point  & create axis system  as shown in the figure below Create the bundle  entry point …

    Initilization File.     we can change the drive cycle by changing the drive cycle values: The Drive Cycle can be selected from this MATLAB Script, By changing the variable Drive_Cycle_Select to 1 UDDS 2 HWFET     Complete the modelling part (Engine & vehicle dynamics)   ENGINE…

Develop a double-acting actuator model using Simscape Multibody and Simscape components. The mechanical system of the cylinder needs to be built using Simscape Multibody library components / blocks, and the hydraulic system needs to be modelled using Simscape library physical components. Answer  Steps : Open…

Answer   steps:  * Open matlab & program with the given values and known equation to find out the CONTROL GAIN MATRIX (K) *Find out the values of poles from the known equation  * Use 'place' command to find the K matrix Datas STEPS INVOLVED IN BUILDING THE MODEL   * Import the blocks…

VI=xlsread('VI.xlsx'); V=VI(:,1); I=VI(:,2); x=-17.3:0.1:0.9 y=interp1(V,I,x); plot(V,I,'o'); hold; plot(x,y,'--')

1.   Genrator, Distributer, Breaker, Ignition coil, Current and Voltage regulator, Foot selector switch, starter, Horn, Parcking lamb, Scaled beam, Button, Sensors, Switches, indicators, Fuse, Breaker, Earth,spark plug etc...   2.        Generator : Generator is a device which convers one…