Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

Answer:

The given Connector are first downloaded from the TE.com, the following connectors are

  • DT06-4S
  • DT06-6S
  • DT06-2S
  • DT06-08SA

And This connector are opened in the Catia V5 where we need to define them in Electrical

DT06-2S

WorkBench: Part Design

  • First we need to create 2 points on the ends
  • And on the connector connection side we need to create a Axis which will be usefull for the connector connection point

WorkBench: Electical Part Design

  • In this workbench we need to define the component as a Connector
  • And on the connector connection point is defined as well as bundle connection point
  • Save the part

DT-06-4S

WorkBench: Part Design

  • First we need to create 2 points on the ends
  • And on the connector connection side we need to create a Axis which will be usefull for the connector connection point

WorkBench: Electical Part Design

  • In this workbench we need to define the component as a Connector
  • And on the connector connection point is defined as well as bundle connection point
  • Save the part

DT-06-6S

WorkBench: Part Design

  • First we need to create 2 points on the ends
  • And on the connector connection side we need to create a Axis which will be usefull for the connector connection point

WorkBench: Electical Part Design

  • In this workbench we need to define the component as a Connector
  • And on the connector connection point is defined as well as bundle connection point
  • Save the part

DT-06-8SA

WorkBench: Part Design

  • First we need to create 2 points on the ends
  • And on the connector connection side we need to create a Axis which will be usefull for the connector connection point

WorkBench: Electical Part Design

  • In this workbench we need to define the component as a Connector
  • And on the connector connection point is defined as well as bundle connection point
  • Save the part

WorkBench : Part Design

This workbench is used to create the dimensions of the various connectors which are to be placed

  • Go to the Sketcher option
  • select the yz plane and draw the following lines as per the dimensions mentioned in the question
  • Save the part

After defining all the 4 components as electrical we need to follow this steps

  • Create a new Product and define it as the context file
  • Create one more product within the context file and name it as Geometrical bundle
  • Now copy all the 4 components in this file and also the part file where is drawing is available
  • Now assembly the connectors to the desired locations

Now we need to switch to new workbench which is the Electrical Harness Installation

Workbench : Electrical Harness Installation

  • Select the Geometrical bundle and select the Geometrical bundle product, now the product is Geometrical defined
  • By using the Multi-branchable option we can start connecting the connectors
  • By using the Route Defination option we can route all the connectors
  • By using the Add branch Point option we can create a point so that we can connect the other 2 connectors of DT-06-4s and also the DT-06-2s
  • Now we need to add the corragated tubes on the following 4 connectors
  • from the catalague where we have saved various corragated tubes we can use them
  • The end extremity is considered as 30mm from the connector

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