Challenge

Wiring harness design in CATIA V5 - 3D modeling Week 4 Challenge

STEPS INVOLVED IN ROUTING THE GIVEN HARNESS LAYOUT

  • Download the IGS file  of the given connectors and open it in Catia V5
  • Define  the connector as an electrical part and define the bundle point, and connector connection point of all the connector

As we are done with electrical harness componenet designs , it is time to prepare product assembly

  • Create a product file and name it as assembly wiring  harness 
  • Create a sub product file and name it as Assembly geometric bundle

  • Import the connectors in to the  geometric bundle product file in electric harness assembly workbench 
  • Click on  geometric bundle tool and then on geometric bundle product file
  • make sure that every components are electrically defined
  • Now switch to assembly design workbench and lets seperate the connectors and position them using suitable tool

  • We have a layout to position the connectors so lets create sketch of layout  (part file)

  • So lets add this part file in to main product file
  • position  the connectors  according to the layout using  snap tool and compass

Now lets switch to electrical harness assembly

  • Click on multi branchable document  input the diameter, bend radius ratio, and click on route definition
  • select the routing objects ( the 2 extreme connectors) .
  • Click on add branch point tool to add branch choose length parameter and input the length
  • repeat the process for making new new branch

It is time to add the protective covering Corrugative tube

  • Stay at electric harness assembly and  click on  add preotective covering  
  • Add the 15mm corrugated tube for the main branch  and add  extremity distance from connector as 30mm
  • Then add 10mm corrugated tube to the branches

CONCLUSION

We have succesfully completed the routing process for the given electrical layout 

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