Challenge

Week 9 - Project - Master Section Development

Aim:

To Create the Pillar cover with attachment features, with reference to the MASTER SECTION CURVE.

Procedure:

* Download and open the CAT part and open the model.

* The A-surface is only shown.

* Create the Tooling Axis as shown.

* Then, We need to Create The B-surface with respect to A-surface.

* Use MULTIPLE EXTRACT and select the elements, so the extracted elements do appear.

* Create the Boundaries on the either sides, and Sweep the edges perpendicular to it.

* Then, Join the elements and Offset the element to 2 mm thickness.

* To Create the C-Surface, Create the Boundaries on A-Surface and smooth the curves and sweep the surfaces.

* Extrapolate the Edges on Class-B and Trim it, so the total A,B,C surfaces are obtained Together.

* Convert the surfaces into the Part Body.

Creation of DOGHOUSES:

* Now, we are going to create the Ribs with respect to the Master Section curves.

* Using the PROJECTION of the curves, Project the curves and Draw the Sketch for creating the DogHouse as Shown.

* Extrude the Sketch to create the Surfaces.

* Extrapolate it and also Create the Multi section Surface for closing the surfaces.

* Give Thicken Solid for 2 mm and thus the solid part is created.

* Make sure that the solid-part and the Master section curve should be in coincidence.

* Perform Draft to bring the component for 0.5 degrees.

* Use FILLET in all the edges.

* Use UNION TRIM to remove the excess parts and then it will assemble in the main partbody.

* Repeat the same procedure to make the DogHouses on other sides.

Creation of LOCATORS:

* To create the locator, We need to Draw the sketch as shown.

* Create the Partbody and Use PAD option to extrude the sketch.

* Perform The Drafting to bring the thickened part to 0.5 deg.

* Use chamfer to make it as 1 mm and so the edges will become blunt as shown.

* Assemble the locators to the doghouse.

* Repeat the same procedure on either sides By creating the other bodies.

* Then, Again Assemble the parts to the main partbody.

Creation of RIBS:

* To Create RIBS, we need to make a plane and point, so draw the line as shown.

* Extrude the Lines

* Go to Part Design and make it as Thickened surface.

* Use Multiple Extract to extract the neighbouring surfaces and then offset to 2 mm.

* Use Split to make the ribs with proper cut.

* Give Union Trim to remove the excess faces.

* Create the boundary and use Point Repetition to create the more points, so that by using USER PATTERN, we can multiply the number of ribs.

* Repeat the process to do in other sides.

* Then The Draft Analysis is performed.

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