Week 9 - Project - A pillar Design with Master Section

Aim:

To create a piller design with the give Class A and Master session as input.

Procedure:

Class B Creation:

• Chech the master setion for the thickness for the component.
• it was 2.5mm from the class A.
• Select the class A and Offset it to 2.5mm.
• now see which surface are not get offset.
• select the profile and select the curve to sweep.
• go to sweep-->with line-->reference to surface-->select Profile-->select Guide curve.
• now joint those surace.

Class C Creation:

• show the class A and take the boundary of class A as Reference.
• now sweep it with reference with tooling Axis for 6mm with the angle respect to master section.
• to create a perfect face to face match with the mastersection extract the sketch respect to class c.
• now extrude it to y direction for both side and set intersection for the class C sweep to the extrude.
• now hide the extrude and check angle between intersection and extract from master setion.
• now adjest the sweep with the angle between intersetion to the extract.
• extract the boundry of class A and and extract the surface of calss A and sweep it with reference to surface.
• now do multibody to joint two areas.
• likewise create a urface for other two area and trim it togeather.

Body Creation:

• join Class C and Class A togeather.
• Now trim Class B to the surface joined together.and
• now open the part workbench select part body and select close boby.

Dog House Creation:

• now extract the doghouse edges to the sketcher work bench.
• now extrude the surface toward the tooling axis direction and thicken it
• now create to surface to close it.
• now extract the back surface and offset toword 21mm as per mastersection.
• now select the side faces of doghoude and select the base as nuteral element and pulling direction as tooling axis to upwors direction.
• now extract the inside surface of doghouse and offset to 1mm,now select the bottum surface and offset top side of class B and trimm the inner wall surface to the bottum surface,
• now cut the surface of doghouse. now these is the sink mark cut of doghouse .

Rib creation:

• extract the mastersection to a sketcher workbench.
• now extrude to the length of doghouse, then the rib.
• now draft it with the side core axis at the draft angle of 0.5deg.

Full Part Body Creation:

• the rib body is assembled to rib base and unitrim with doghouse body
• then these doghouse body unitrim with the main body.

Draft analysis:

Insert draft analysis toolbar

• Insert-->analysis-->future draft analysis-->select compass-->set the compass to the main tooling axis-->lock the compass.
• now set the draft direction.
• now see the draft analysis and do the draft analysis for doghouse with side core tooling axis.

Pictures:

The PPT is Attached to the files