Challenge

Week 9 - Project 1 - Door Trim Lower with Engineering Features

in this Challenge i have created Door Trim Lower with Engineering Features (Loactor & heat stakes).

For this i got Class A surface as an input, first i have check quality of class A surface and i found some error in Class A surface, so i improved the class A surface & after that i ahve created the tooling axis for the part with a single surface extract & then created a point on that surface, on this point i created the line normal to the surface, this is the my final tooling axis & then check the draft analysis with help of the tooling axis And it is clearing the draft analysis with min. 3 degree draft angle in the tooling axis direction as shown below in the image,

Now i have created the class b & c surface with help of Class A surface & formed a Closed body surface, & with help of this surface i created the solid closed body part, after completing the part i check the draft analyis, And it is clearing the draft analysis with min. 2.9 degree draft angle as shown below in the image, at some area it is not clearing the draft analysis

Now after creating the closed body, i have created the 4 way locator to addres the all 11 degree of freedom of the mating componets expect 1 degree of freedom in which the componet is moving, the locator have entry chamfer & fillet to locate easily in the componet & in the same way i have created the heat stakes to join the two components easily & permanently, both the locator & heat stakes have draft of 0.5 degree for draft analysis as shown below,

after creating the part i have check the draft analysis for both the heat stakes & locator with the main tooling axis & it is clearing the draft analysis with min. 0.45 degree tooling axis direction.

images for the final part are below,

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