Challenge

Week 9 - Challenge 3 - Bumper

Draft Analysis 

  • It is the Analysis in which we analyse the Class A Surface for the Manufacturability or Mouldability
  • In this We check whwther the pat can be mulded or not.
  • Basic principle here is, Every wall should be at an angle of 0.5° to 7° to the Tooling axis.
  • 3° is the nominal value
  • 7° is for textured surfaces.
  • 0.5° is minimum value, but it needs more investment (Generally not Preferred). 

Tooling Axis

  • It is an Axis in which we use for Moulding.
  • In Simple Words it the Direction of movement of the core. 
  • Creation-
  • First we Create a dummy axis for any reference purpose.
  • We create it by Analysing the walls of the part.
  • Bisecting method is also used in this.
  • Prior we select any of two walls which are opposite and made a line along the direction 
  • Then a Bisecting line is created using those two lines as input.
  • That Bisecting Line is considered as the Tooling Axis
  •  

BUMPER

Tree Structure

Class A Draft Analysis

Final Bumper Draft Analysis

Orientations

Isometric View

Top View

Front View

Side View

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