Week 9 - Challenge 3 - Bumper

AIM:         To route the wiring harness on given car body of back door and prepare flatten view drawing in CATIA V5. Application of all packaging rules, industry best practices studied in this course shall be demonstrated in design. Apply protection coverings as required.   OBJECTIVES: Selection…

AIM:         To route the wiring harness on given engine and flatten view drawing in CATIA V5.   OBJECTIVE: Route the wiring harness and flatten view drawing of given engine is created using CATIA V5. All types of packaging rules have to be considered while routing the harness. Also industry best…

BACK DOOR: Aim:         To design a back door of the car on sheet metal using the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses.   Objective: To design a back door of a car with an inner panel, outer panel and reinforcement…

ROOF DESIGN: AIM:         For the given roof styling, create an assembly by developing the essential flanges for the outer roof and creating the reinforcements.   OBJECTIVES: The main objective of this project is design a car roof with reinforments like front roof rail, bow roof rails, central roof rail, rear roof rail…

FENDER DESIGN: AIM:      To develop the front fender with its different mounting like A-pillar, drip area, sill, baffle or body mounting and following the design parameters. To create the fender by using Nx Cad.   INTRODUCTION OF FENDER:      Fender is an aesthetic component or part of…

HOOD DESIGN: AIM:      Design the hood inner panel, hood outer panel and necessary reinforcements by following given master section with design parameter. And Assemble the hood inner panel, outer panel, hinge assembly and striker.   OBJECTIVE:      The main objective of this project is…

DEVELOPMENT OF A DOOR TRIM PANEL: Aim:         To design and development of door trim panel using CATIA V5 with given Class A surface along with master section as reference. And also create the heat stakes, locators and dog houses as per the design rules.   Objectives: Create thickened part…

A PILLAR: VARIOUS ORIENTATION: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:  

AIM:         To flatten the given routed harness assembly and place the flattened view on drawing sheet. And ensure bundles with protective coverings has different visuals on drawing view.   FLATTENING PROCESS: Define all connectors as electrical component. Create wiring harness context assembly and positioning all connectors…

AIM:         Route the given harness layout in electrical workbench with the given connectors. And after completion of routing do the given tasks and provide the images of the tasks.   OBJECTIVES: Check the bundle continuity Add annotation to all connectors Check for the bundle warning Generate CAT.part of harness assembly…

AIM:         To route the given harness layout using given connectors and make assumption for harness bundle diameters in electrical workbench. And add protective covering on all branches connected to the connectors.   ROUTING PROCESS: Define all connectors as an electrical component. Creating wiring harness assembly.…

AIM:         To define the P clamp as a electrical support component and define the back shell as a electrical back shell and defines it's necessary properties. And create the Corrugated tubes with given geometrical data and add them in Catalogue under "Slit COT" family.   P CLAMP: Required defining parameters: Entry point…

Aim:         Download following connectors Deutsch DT06 - 08SA, Tyco 174357-2 and connector clip Tyco 85229-1 cad data from given link and define it as electrical connector using electrical part design workbench and define all the necessary properties to connectors & clip.   Deutsch DT06 - 08SA: In first we want to create…

SECTION MODULUS CALCULATION AND OPTIMISATION: INTRODUTION OF SECTION MODULUS:      Section modulus is a geometric property for a given cross section used in the design of beams or flexural members. Other geometric properties used in design include area for tension and shear, radius of gyration for compression, and second…

UNDERBODY COATING:      Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to the undercarriage of the automobile. It is normally sprayed or painted on when the car is just out of the dealership and us clean. But even if you are getting the undercoating applied after…

AUTOMOTIVE BENCHMARKING: Benchmarking in the automotive industry is a comparison between similar products, services or processes on some dimensions performance. This type of benchmarking is used compare the availability and improve the features of a product with help of consumer tests and reviews. Automotive benchmarking…

DOOR TRIM: DATA ANALYSIS REPORT:   COMPLETED DESIGN IN VARIOUS ORIENTATION: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   WRITTEN REPORT:    I CREATED THE TOOLING AXIS WITH BASIS OF BISECTING METHOD FOR THE Z-AXIS. WHEN I COMPLETED THE COMPONENT DESIGN THEN DO THE DATA ANALYSIS.…

DOOR TRIM: COMPLETED DESIGN IN VARIOUS ORIENTATION: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   DRAFT ANALYSIS REPORT:   WRITTEN DRAFT ANALYSIS REPORT:    First i created the tooling axis of Y direction and then created the dog house tooling axis on X direction. When completing component then do the draft…

DOOR HANDLE: DRAFT ANALYSIS REPORT FOR THE CLASS A SURFACE:   DRAFT ANALYSIS REPORT FOR THE COMPLETED DESIGN COMPONENT:   COMPLETED DESIGN COMPONENT IN VARIOUS ORIENTATION: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   REPORT:   WRITTEN REPORT:   First i got the Class…

BUMPER: DRAFT ANALYSIS REPORT FOR CLASS A SURFACE:   DRAFT ANALYSIS REPORT FOR FINAL PLASTIC COMPONENT:   SOLID MODEL IN VARIOUS ORIENTATIONS: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   REPORT:   WRITTEN REPORT:   fristly i got the Class A surface. Then i check the…

SWITCH BEZEL: DRAFT ANALYSIS REPORT FOR THE CLASS A SURFACE:   DRAFT ANALYSIS REPORT FOR THE FINAL PLASTIC COMPONENT:   SOLID MODEL IN VARIOUS ORIENTATIONS: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   REPORT:   WRITTEN REPORT:    Firstly i received Class A Surface…

BASE BRACKET: DRAFT ANALYSIS REPORT FOR THE CLASS A SURFACE:   DRAFT ANALYSIS REPORT FOR THE FINAL PLASTIC COMPONENT:   SOLID MODEL IN VARIOUS ORIENTATION: ISOMETRIC VIEW:   FRONT VIEW:   SIDE VIEW:   TOP VIEW:   REPORT:     WRITTEN REPORT: I received the class A surface then create…

QUICK RETURN MOTION MECHANISM:   CV JOINT: