Week 9 - Challenge 2 - Switch Bezel Design

AIM: To create the switch bezel plastic component for the given Class A surface.

OBJECTIVE:

• Ensure proper tree structure
• All sketches should be created under the geometrical sets
• All geometrical sets should have a proper name based on the sketches present inside of it.
• Use close surface feature to make a solid body from the surface
• Use publication feature to publish Tooling axis, Class A,B and C surface
• Create proper tooling axis with respect to the injection molding
• Draft angle should be checked for proper ejection of the component from the mold after solidifying

PROCEDURE:

1. Class A surface input
2. Tooling axis creation
3. Draft analysis for Class A surface
4. Create Class B and C surface
5. Join all surfaces to form enclosure
6. Make solidify by using Closesurface command

EXPLANATION:

TREE STUCTURE:

CLASS A SURFACE:

TEMPORARY AXIS IN Y-DIRECTION:

TEMPORARY AXIS IN X-DIRECTION:

TOOLING AXIS:

CLASS B SURFACE CREATION PROCEDURE:

1.SIDE SURFACE:

2. SIDE SURFACE WITH BASE:

3.SIDE SURFACE, BASE AND ARM REST:

4.CLASS B SURFACE:

CLASS C SURFACE:

BEFORE FINAL TRIM:

FINAL ENCLOSED SURFACE:

SOLID PART BODY:

DRAFT ANALYSIS:

CLASS A SURFACE:

SOLID COMPONENT:

FRONT VIEW:

TOP VIEW:

SIDE VIEW: