Week 9 - Challenge 1 - Base Bracket Design
BASE BRACKET
HERE HAVING A CLASS "A" SURFACE OF A BASE BRACKET. CREATING THE PLASTIC PART BODY OF THE BASE BRACKET USING CLASS A SURFACE. FIRST WE WANT CLEAR THE OPENING OF THE BODY USING BOUNDARY TOOL AND NO OPEN FACE IS THERE. THEN CREATING THE TOOLING AXIS AND VERIFYING THE DRAFT ANALYSIS THEN START CREATING "B" AND "C" SURFACES AND USE THIS SURFACES TO CREATE THE PLASTIC PART. EACH STEPS ARE IN BELOW.
A)CREATING THE TOOLING AXIS.
1)CHECKING THE BOUNDARY OF CLASS A SURFACE.

2)CREATING THE POINT FOR REFERENCE.

3)CREATING THE DUMMY AXIS.

4)CREATING THE PLANE WITH RESPECT POINT AND XY PLANE.

5)INTERSECTING THE SURFACE RESPECT TO PLANE .

6)MADE TWO LINES RESPECT TO OUTER LINES TO CREATE THE BISECTING TOOLING AXIS.

7)THIS LINE IS THE TOOLING AXIS FOR THE DRAFT ANALYSIS.


8)THE DRAFT ANALYSIS DONE RESPECT TO THE TOOLING AXIS AND GET THE DRAFT ANGLE AS 2 DEGREE.

B)CREATION OF "B" SURFACE
1)FIRST CREATING THE RIB 1. FOR THAT SELECTING THE EACH ELEMENT AND EXTRACTING THEM.




2)UNTRIM EACH ELEMENT.


3)EXTRAPOLATE EACH ELEMENT.



4)TRIM THE OTHER FACE.


5)OFFSETTING WITH THE THICKNESS OF PLASTICS PART 2.5 mm.

6)FINAL OF RIB 1.

7)SAME WAY CREATING THE RIB 2.




8)FINAL OF RIB 2.

9)SAME WAY CREATING THE UPPER SURFACE.



10)TRIM THE UPPER SURFACE TO THE RIB 1 AND 2.



11)CREATING LOWER SURFACE SAME AS THE ABOVE AND TRIM WITH THE REMAINING.








12)CHECKING THE FILLET RADIUS FROM INTERSECT.

13)GIVING THE FILLETS.


14) THE FINAL OF "B" SURFACE.


C) CREATING THE "C" SURFACE.
1)SELECTING THE BOUNDARY OF CLASS "A" SURFACE.

2)SWEEPED THE BOUNDARY WITH THE DRAFT DIRECTION AS TOOLING AXIS.


3)SAME AS THE HOLES ALSO SWEEPED.


4)FINAL OF "C" SURFACE.

D)CREATING THE FINAL PLASTIC PART
1)JOINING THE SWEEP WITH CLASS "A" SURFACE.


2)TRIM THE "B" SURFACE TO THE JOINED BODY.

3)THE FINAL OF SURFACE BODY .

4)CLOSING THE SURFACE BODY TO CREATE PLASTIC PART.

5)THE FINAL PLASTIC PART.


6)THE DIFFERENT VIEWS IF THE PART.

7)PUBLISHING THE SURFACES AND THE AXIS.

8)VERIFYING THE DRAFT ANALYSIS TO THE FINAL PART SAME AS THE CLASS "A".






9)PART AND THE DRAFT ANALYSIS TREE.

10)TREE FULL GEOMETRY SET.



THE PLASTIC BASE BRACKET PART OUTPUT.
