Challenge

Week 9 - Challenge 1 - Base Bracket Design

REPORT:

Class A Surface

Tooling axis

The Tooling axis is through a process. It starts with visual analysis. We check where to create a tooling axis in the object.

The best position for tooling axis in this object was at the middle hole.the create a dummy tooling axis at point in the Z direction. Then we created a point in between the hole and the creare a plan parallel to the ZY plan at the point created. Then intersected the A surface to that plane1. The drawn two lines at the slanding lines at both sides using point-point type method, and then draw a new line using bisecting method with the other two lines drawn ("line 2"&"line 3").This line is the Tooling axis.

Draft analysis of Class A Surface

* Changed to the view mode details.

*Select the Draft analysis 

  • Select the compass option
  • select and drag the compass and place on the tolling axis near the hole.
  • Lock the compass
  • and press ok

When draft alaysis done the color of the base bracket changes to green

Class B Surface

Class b surface is created with 4 Geometrical sets

1) RIB 1:

Extrude

Surface untrim 

Extrapolated the surfaces

Trimed the surfaces 

Offseted the surfave to 2.5mm to create the rib1 for surface B

2) RIB 2:

Rib 2 is created the same way at the other side

3) Base surface

Extract

Untrim

offset

extract

untrim

offset

Extrapolate

4)Final trim

B surface( after edge fillets)

Class C Surface

Boundry: created a boundary using the class a surface.

sweep that boundary to create c surface

Created boundaries for the holes

 Then sweep that holes

Then joined both the holes sweeps, class c surface and class A surface together using the join.

Final trim

Finally trimmed the joined surfaces and B surface

Close surface 

The trimmed surface is turned into a solid body using the closed surface.

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