Challenge

Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

AIM :

Create the rib and the screw boss for the Drill Handle considering the design rules mentioned.

TREE STRUCTURE :

CREATION OF TOOLING AXIS :

  • extract the class A base surface, and create a point with (0,0) co- ordinates
  • create an 3D intersection line with reference to XY plane
  • Then create the line on the one side with reference to the drafted tangential curve. and again the same procedure for another side.
  • using the line command, bisect the two lines to form a centre line and name it as the tooling axis.
  • the line which pass through the mid point of the two line segement is known as the bisecting lines.

CREATION OF DRAFT ANALYIS IN CLASS A SURFACE :

  • draft analysis is the major important role of design check which show the design can be manufacturable with the required tooling direction.
  • for an plastic product design, there must be a minimum draft angle of 3 degree.
  • after the creation of tooling axis, open the draft analysis command using insert - analysis - draft analysis.
  • set the axis system in the line of tooling direction.
  • then draft angle for this product is analysized.

RIB DESIGN :

SCREW BOSS DESIGN :

  • Draft - 0.5 degrees on the walls of boss
  • Thickness - Typically 40%* of the nominal wall at the base.
  • Height to Diameter Ratio - 3:1
  • Radii - 0.25mm maximum radii.

CREATION OF DRAFT ANALYSIS IN FINAL PLASTIC PRODUCT :

ISOMETRIC VIEW :

FRONT VIEW :

SIDE VIEW :

TOP VIEW :

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