Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

Title: Backdoor Wire Harness Routing in CATIA V5 Objective: To route the Wiring harness on given car body (Backdoor) and prepare the flatten view drawing. Introduction: The Backdoor Wire Harness of an automobile mainly provides the connections for the taillights as well as the license plate lights and other…

Aim : Route the wiring harness on given V-16 engine and prepare flatten view in CATIA. Apply all packaging rules and industry best practices. Theory : The given V-16 engine consist of following electrical components to which harness routing is required. 8+8 fuel injectors on the engine cylinders for both sides of the engine…

AIM:   To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet.   OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout.   To place the flattened view on a drawing sheet. To ensure bundles…

AIM-  Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly and then check for bundle continuity, bundle warnings, and then give annotations to the final harness assembly. OBJECTIVE-   The objective of this project is to first route the two Harness…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Given: CAD data of the following Connectors:  DT06-4S DT06-6S DT06-2S DT06-08SA Connectors Layout Design:   Steps to be followed: 1. Download…

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. CONNECTOR DEFINATIONS IN CATIA V5 1. Deutsch DT06 – 08SA Connector connection point:…

AIM: To Design the outer upper and lower panel, inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface.  INTRODUCTION: A door is a hinged part which is used for entry and exit of the vehicles. Back doors are one of the type doors of the…

Objective: The objective of this project is to design car roof with essential flanges and reinforcements like ditch area, front roof rail, bow roofs, central roof rail and rear roof rail for the given styling surface Perform the calculations for the heat distortion and snow load criteria to determine whether the bow roofs……

ObjectiveTo design various mounting points on the fender, according to the design parameters.   Introduction FenderFender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to the pedestrians by a rotating wheel. Fender is made aerodynamic in shape to reduce the air drag. There…

SECTION MODULUS CALUCULATION AND OPTIMIZATION SECTION MODULUS:             It is a way of quantifying a cross-section of a given geometry.  It is directly proportional to the area moment of inertia of the cross-section.  Higher the section modulus, the more…

FENDER Fender is the American English term for the part of an automobile, motorcycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and…

CAR HOOD DESIGN   Objective Design hood outer panel, inner panel and reinforcements with the given outer hood skin, master section and design parameters.   Introduction The hood or bonnet is the hinged cover over the engine of motor vehicles. Hoods can open to allow access to the engine compartment (or trunk…

UNDERBODY COATING A car’s underbody is exposed to the most wear and tear caused by muddy water, potholed roads, stones and other obstacles on the road. Because it’s not in plain sight, we often do not see the damage. Underbody coating is usually a dense cladding (often based on rubber) applied uniformly to…

BENCHMARKING It is the process of comparing one's business process and performance metrics to industries bests and/or best practises from other industries. Process benchmarking includes studying process flows, operating systems, process technologies and the operations of target firms and departments. Also it can be…

DESIGN OF DOOR TRIM PANEL DOOR PANEL The door panel covers internal parts like the window regulator, the power window motor, and the wiring. It is attached to the sheet metal part of the door. It is designed differently based on the design of the sheet metal part of the door. Besides its aesthetic look, it also has…

DESIGNING A PILLAR USING MASTER SECTION OBJECTIVES To create B side features for the A surface using the master section given to us as an input. To create main and side core tooling axis for A pillar and its B side features. To do the draft analysis of the overall model of the A pillar i.e including B side features.  …

DRAFT ANALYSIS Draft analysis is done to check if the body made will be removable or not creating a tooling axis is the first procedure for it The draft analysis done on the CLASS A SURFACE shows 3 and above degree on all of the surfaces.The draft analysis done on the final component shows feasible draft on almost all…

DRAFT ANALYSIS The draft analysis done on the CLASS A SURFACE shows 3 and above degree on all of the surfaces.The draft analysis done on the final component shows feasible draft on the inside surfaces but for the outer surface it shows negative angle and for the c side surface it shows green as well as blue corresponding…

DRAFT ANALYSIS The draft analysis done on the CLASS A SURFACE shows 3 and above degree on all of the surfaces.The draft analysis done on the final component shows feasible draft on the inside surfaces but for the outer surface it shows negative angle CREATING THE TOOLING AXIS Tooling axis is an axis of movement for the…

DRAFT ANALYSIS The draft analysis done on the final component shows feasible draft on Ssome of the surfaces but for some surfaces it is between a zero and 3 degree angle and certain surfaces are at a negative degree draft angle CREATING THE TOOLING AXIS Tooling axis is an axis of movement for the core and the cavity. For…

Draft analysis. The draft analysis done on Class A surface shows that all the surface except for one lateral surface is equal to or above 3 degree of draft. The draft analysis done on the final component shows feasible draft on most of the surface but for some surfaces it is between a zero and 3 degree angle. to eradicate…

REPORT  DRAFT ANALYSIS The draft analysis done on the Class A surface shows that the surface contains certain fases with a negative angle draft and some with zero degree draft and a few faces with draft angle more than 2 degree The draft analysis done on the final part shows that the surface contains certain…

Draft analysis. The draft analysis done on Class A surface shows that all the surface except for one lateral surface is equal to or above 3 degree of draft. The draft analysis done on the final component shows feasible draft on most of the surface but for some surfaces it is between a zero and 3 degree angle. to eradicate…