Challenge

Week 9 - Attachment Feature Creation - Challenge 2

AIM

Create the Dog House for the Door Trim considering the design rules

INTRODUCTION

DOG HOUSE

Dog house is an engineering feature used in plastic design. Dog houses are used as support feature. Sometimes other engineering features like snaps, locators, screw bosses are mounted on them to increase their strength.

Dog houses are subjected to draft analysis to prevent breakage of the component during ejection from the mould cavity. Dog house and oher engineering components are built on the B-surface.

OBJECTIVE

  • Create Tooling axis for the given CLASS -A surface.
  • Create the CLASS B and C surfaces of door trim using the given CLASS-A surface.
  • Create final surface model and convert it into solid body using close surface command in the part design workbench.
  • Create side core axis for the dog house
  • Create Dog house on the B surface by considering the design rules.
  • Perform draft analysis for both Class-A surface and Final part body.

DOG HOUSE Creation

  • Dog houses are designed to avoid SINK MARK created on the CLASS-A surface by screw bosses and to solve the length issues when giving screw bosses which need to be assembled to other components.
  • It is also useful when perpendicular screw bosses are required on the part to the tooling direction.

  • C thickness should be 40% of the main wall thickness T
  • Minimum width of the dog house is 12 mm.
  • Height of B should be 3-6 mm
  • Minimum draft for the do house is 1.5 degree to die draw.

draft analysis

final model

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