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Week 9 - Attachment Feature Creation - Challenge 2

Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of  the part is essential for the…

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    Read more Projects by Manas Metar (23)

    Liftgate Assembly Design

    Objective:

    Introduction-  A car’s back door/ liftgate is a door that gives access to storage at the rear of a car. Liftgates are found on a SUV, crossover, and hatchback types of cars. It is a big door covering the rear side. This liftgate has two types. First being manual and another is power liftgate. In a manual liftgate…

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    29 Sep 2023 03:27 PM IST

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      Roof Assembly Design

      Objective:

      INTRODUCTION An automobile roof is a component that is mounted above the passenger cabin saving passengers from sun, rain and debris. The roof surface provides aerodynamics to the car. It sometimes features a sunroof which is a small glass pocket made in the roof to let the sunlight in the cabin. This roof is made up of…

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      29 Sep 2023 03:24 PM IST

      • CAE
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      Hood Assembly Design

      Objective:

        Introduction: The car hood is the component which covers the engine and mounted in the engine compartment on front-engine cars. Hood provides access to the engine by opening in the vertical direction. The style and design of opening the hood has changed over time from splitting in two sections to hinged at rear…

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      29 Sep 2023 03:16 PM IST

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        Design of a Bumper using CATIA V5

        Objective:

        Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis so as to create maximum portion of  the part is essential…

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        29 Sep 2023 03:07 PM IST

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          Door Trim Panel Developement

          Objective:

          The Class-A surfaces of Door Arm Rest, Map Pocket, Bottle Holder, and Door Lower Substrate were tested for patches and draft analysis. Class-B and Class-C surfaces were created and modelled, along with engineering features like doghouses, heat stakes, four-way locators, and push clips. After assembling and checking draft analysis, the door trim panel was completed.

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          29 Sep 2023 02:59 PM IST

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          Fender Design

          Objective:

          Introduction: A fender is an automotive component which sits over the wheel preventing chipping of debris such as small stones as well as throwing out mud caused by tyres. The fender is a sheet metal component made from usually the same material as other car body such as steel and aluminium. Sometimes it can be made of…

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          30 May 2023 04:54 PM IST

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            Section Modulus calculation and optimization

            Objective:

            Section Modulus is a geometric property used to calculate the bending stresses in a structural member. It is the ratio of the area moment of inertia of a section about its neutral axis to the distance of the extreme layer from the neutral axis. It is denoted by S. S =I/y Where, S = Section Modulus I = Moment of Inertia…

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            26 May 2023 06:09 PM IST

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              Fender Design - Wheel Arch Challenge

              Objective:

              INTRODUTION: In a vehicle over the wheels we see a semicircular component enclosing the wheel. This component is called as fender. It plays an imprtant role of preventing roocks, sand, mud getting thrown otside by wheels. The semicircle is specifically called as wheel arch. Its design is such that it should be curved outside…

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              23 May 2023 08:16 AM IST

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              Underbody Coating

              Objective:

              UNDERBODY COATING: When it comes to automobiles, the user’s experience and safety are given the prime importance. We change the interior colour and style as well as apply protective films to the paint outside to prevent any scratches or heat effects. Likewise, the vehicle’s components that are under the vehicle…

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              20 May 2023 05:53 PM IST

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                Benchmarking

                Objective:

                The task is to create a benchmarking report on different variants of cars ranging in between 8 to 10 lakhs rupees as on road price in the city Bangalore and select one suitable car for the family of Mr. D.S. Pughazhyendhii. He requires car for his daily commute to office and once in a month a long drive journey with his…

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                15 May 2023 01:05 PM IST

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                  Week 14 challenge

                  Objective:

                  For the butterfly valve assembly, the assembly workbench in UG NX software is utilized. In the assembly workbench first, all the part files were imported. After importing the parts would be scattered around. To move the parts close to each other, move component command is used. This command allows a part to move in any…

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                  16 Apr 2023 02:01 PM IST

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                    Week 7 Challenge - Assembly Workbench

                    Objective:

                    Assembly Design: For an assembly, a dedicated assembly workbench is present in the CATIA software. To access it got to start > mechanical design > assembly design. First, with help of given 2D sketches of the parts that are to be assembled are created using part workbench. Following are the parts needed for Assembly…

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                    27 Mar 2023 08:39 AM IST

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                    Week 11 - Project - A pillar Design with Master Section

                    Objective:

                    Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis so as to create maximum portion of  the part is essential…

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                    27 Mar 2023 07:29 AM IST

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                      Week 9 - Project_1 - Door Trim Lower with Engineering Features

                      Objective:

                      Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of  the part is essential for the…

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                      23 Mar 2023 03:50 AM IST

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                        Week 9 - Attachment Feature Creation - Challenge 2

                        Objective:

                        Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of  the part is essential for the…

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                        20 Mar 2023 03:57 AM IST

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                          Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1

                          Objective:

                          Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis so as to create maximum portion of  the part is essential…

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                          20 Mar 2023 03:50 AM IST

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                            Week 8 - Challenge 6 - Core & Cavity Design

                            Objective:

                            Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of the part is essential for the manufacturer…

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                            18 Mar 2023 07:04 PM IST

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                              Week 8 - Challenge 5 - Door Trim Lower

                              Objective:

                              Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of the part is essential for the manufacturer…

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                              18 Mar 2023 06:29 PM IST

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                                Week 8 - Challenge 3 - Coin Holder Design

                                Objective:

                                Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of the part is essential for the manufacturer…

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                                18 Mar 2023 03:03 PM IST

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                                  Week 8 - Challenge 2 - Switch Bezel Design

                                  Objective:

                                  Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis to create maximum portion of the part is essential for the manufacturer…

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                                  18 Mar 2023 01:54 PM IST

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                                    Week 8 - Challenge 1 - Base Bracket Design

                                    Objective:

                                    Tooling axis: A tooling axis/ tooling direction is the direction in which core side and the cavity side of the mould are pulled apart from each other. Generally, tooling direction is decided by the geometry of the component design. Deciding the tooling axis so as to create maximum portion of  the part is essential…

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                                    18 Mar 2023 03:40 AM IST

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                                      Week 4.1 - Solving second order ODEs

                                      Objective:

                                      Question: write a MATLAB program that solves the following ODE which represents the equation of motion of a simple pendulum with damping.   Simulate the pendulum motion with given parameters.   Given: g  =  acceleration due to gravity = 9.81 m/s2 L  =  length of the pendulum       = …

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                                      21 Aug 2022 07:16 AM IST

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                                      Week 3.2 - 2R Robotic Arm Challenge

                                      Objective:

                                      Aim: To simulate forward kinematics of 2R robotic arm using matlab code.   Introduction: A 2R Robotic Arm is a mechatronic system which uses linkages and end factor to achieve an assigned task. It consists of a base, two rotational joints, two links and end factor (robotic arm) as shown in below figure. It has multi-applications…

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                                      21 Aug 2022 06:27 AM IST

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