Challenge

Week 8 Worm Gear Challenge

Week 8 Worm Gear Challenge

AIM

To carry out a transient structural analysis on Worm Gear with given material and give proper contact, joint, load are carry out in this analysis.

PROCEDURE

To find and compare the results of Equivalent stress, Total deformation, Equivalent strain on the worm gear challenge

For this challenge, you will have to perform a transient structural analysis on a worm gear assembly. For the academic version, you need to cut the gear by half so as to bring the model within limits. For the challenge, you have to rotate the worm so as to get to almost end of the half cut and get results for Equivalent stress, Equivalent elastic strain and the total deformation in the model. You can use a finer mesh while performing the challenge and submit a well formatted report with appropriate images.

Import the geometry.

After import the model cut the gear by half so as to bring the model within limits.

After cutting the model

select the material.

strainless steel.

And open the model panel.

In connection panel use rename based on definition.

contact size = frictionless.

and select all faces

After that create joint.

connection type = body-ground.

rotational joint

Another joint.

connection type = body-ground.

rotational joint

mesh the component with mesh option

mesh the component with element sizing of 1.5mm.

Analysis the transient structural in analysis setting there are 15 steps

1st step

Auto time stepping : ON.

Large deflection : ON.

Weak spring : ON

Initial time : 0.2s

Minimum time : 0.2s

Maximum time : 0.5s

Output control : ON

step 2 to 15

Auto time stepping : ON.

Large deflection : ON.

Weak spring : ON

Initial time : 0.2s

Minimum time : 0.2s

Maximum time : 0.5s

Output control : ON

Use joint load on it.

Rotaional joint.

RESULT

perform a transient structural analysis on a worm gear assembly. For the academic version, you need to cut the gear by half so as to bring the model within limits. For the challenge, you have to rotate the worm so as to get to almost end of the half cut and get results for Equivalent stress, Equivalent elastic strain and the total deformation in the model

Total deformation

Equivalent elastic strain

Equivalent stress

total deformation Equivalent stress Equivalent elastic strain

structural steel 7.2631MAX 1181.5MAX 0.0059368MAX

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