Challenge

Week 8 - Universal Joint

Week 8 - Universal Joint

AIM

To run the Transient structural analysis for Mechanism on a total of 3 different cases with change in material terms and provide the inference on the output

Objective

To find and compare the results of Equivalent stress, directional deformation, Equivalent elastic strain, and contact pressure in all cases.

For this challenge, you will have to perform a transient structural analysis on a double universal joint with a spring using three different materials: Structural Steel, Stainless Steel and Titanium alloy(They can all be found in the General Materials section) The three materials must be used on the joint with the springs alone. Use a refined mesh if possible for the academic license. You need to obtain the Equivalent stress and total deformation for all the three cases and compare them. Submit a report regarding the same.

CASE 1 Structural Steel

CASE 2 Stainless Steel

CASE 3 Titanium alloy

CASE 1 Structural Steel

Import the model.

select the material.

Strainless steel.

And open the model panel.

In connection panel connect

And delete the contact component

And create the joint

create the fixed joint

By body to ground

2nd revolute joint

body to ground

3rd revolute joint

body to ground

joint load

body to body type

all 8 joint are created in same as the universal joint

Mesh the component with mesh option.

mesh the component with element size of 2mm.

Analysis setting in transient structural analysis

step = 4

1st step to 4th step

auto time step = ON

time step = 0.1s

with large deflection = ON

weak spring = program control

Create the joint rotation

ground to gear

Import the model.

select the material.

Strainless steel.

structural steel.

And open the model panel.

In connection panel connect

And delete the contact component

And create the joint

create the fixed joint

By body to ground

2nd revolute joint

body to ground

3rd revolute joint

body to ground

joint load

body to body type

all 8 joint are created in same as the universal joint

Mesh the component with mesh option.

mesh the component with element size of 2mm.

Analysis setting in transient structural analysis

step = 4

1st step to 4th step

auto time step = ON

time step = 0.1s

with large deflection = ON

weak spring = program control

Create the joint rotation

ground to gear

Import the model.

select the material.

Strainless steel.

titanium alloy

And open the model panel.

In connection panel connect

And delete the contact component

And create the joint

create the fixed joint

By body to ground

2nd revolute joint

body to ground

3rd revolute joint

body to ground

joint load

body to body type

all 8 joint are created in same as the universal joint

Mesh the component with mesh option.

mesh the component with element size of 2mm.

Analysis setting in transient structural analysis

step = 4

1st step to 4th step

auto time step = ON

time step = 0.1s

with large deflection = ON

weak spring = program control

Create the joint rotation

ground to gear

RESULT

perform a transient structural analysis on a double universal joint with a spring using three different materials: Structural Steel, Stainless Steel and Titanium alloy(They can all be found in the General Materials section) The three materials must be used on the joint with the springs alone.

CASE 1

STRUCTURAL STEEL

TOTAL DEFORMATION

STRESS

STRAIN

CASE 2

STRAINLESS STEEL

TOTAL DEFORMATION

STRESS

STRAIN

CASE 3

TITANIUM ALLOY

TOTAL DEFORMATION

STRESS

STRAIN

CASE TOTAL DEFORMATION STRAIN STRESS

STRUCTURAL STEEL 38.637MAX 0.0071394MAX 1427MAX

STRAINLESS STEEL 38.637MAX 0.0071654MAX 1382.1MAX

TITANIUM ALLOY 38.637MAX 0.0073036MAX 700.77MAX

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