Week 8 - Simulating Cyclone separator with Discrete Phase Modelling
Aim:- To perform analysis on cyclone separator and calculate the separation efficiency and pressure drop.
Objective:-
- To write a few words about any four empirical models used to calculate the cyclone separator efficiency.
- To perform an analysis on a given cyclone separator model by varying the particle diameter from 1 μm to 5 μm and calculate the separation efficiency in each case. Discuss the results. [Use both the velocity's as 3m/sec.]
- To perform an analysis on a given cyclone separator model by varying the particle velocity from 1 m/sec to 5 m/sec and calculate the separation efficiency and pressure drop in each case. Discuss the results. [Use particle diameter size as 5 μm for all cases & keep flow velocity same as particle velocity]
Boundary Conditions:-
Inlet and wall:- Reflect
Outlet(Top):- Escape
Outlet(Bottom/dustbin) - Trap.
Cyclone separators are separation devices that use the principle of inertia to remove particulate matter from flue gases. The size of the cyclone depends largely on how much flue gas must be filtered, thus larger operations tend to need larger cyclones. Cyclones remove dust particles.
Reference:
A CFD Study on the Prediction of Cyclone Collection Efficiency
- May 2005
- International Journal for Computational Methods in Engineering Science and Mechanics 6(3):161-168
Empirical models for Cyclone Separator Efficiency:
- Iozia and Leith Model:
Iozia and Leith logistic Model is a modified version of Barth (1956) model which is developed based on force balance. The model assumes that a particle carried by the vortex endures the influence of two forces: a centrifugal force Z, and flow resistance, W.
The collection efficiency i of particle diameter dpi can be calculated by

- Li and Wang Model:
The Li and Wang model include particle bounce or re-entrainment and turbulent diffusion at the cyclone wall. A two-dimensional analytical expression of particle distribution in the cyclone is obtained. Li and Wang model was developed based on the following assumptions:
- The radial particle velocity and the radial concentration profile are not constant, for uncollected particles within the cyclones.
- Boundary conditions with the consideration of turbulent diffusion coefficient and particle bounce re-entrainment on the cyclone wall.

- Koch and Licht Model:
Koch and Licht collection theory recognized the inherently turbulent nature of cyclones and the distribution of gas residence times within the cyclone.
Koch and Licht describe particle motion in the entry and collection regions with the additional following assumptions:
- The tangential velocity of a particle is equal to the tangential velocity of the gas flow, i.e. there is no slip in the tangential direction between the particle and the gas.
- The tangential velocity is related to the radius of cyclone by uRn =constant.

- Lapple Model:
Lapple model was developed based on force balance without considering the flow resistance. Lapple assumed that a particle entering the cyclone is evenly distributed across the inlet opening. The particle that travels from inlet half-width to the wall in the cyclone is collected with 50% efficiency. The semi-empirical relationship developed by Lapple to calculate a 50% cut diameter, dpc , is
