Week 8 - Challenge 6 - Core & Cavity Design

AIM: To design and model the automobile interior door trim product using the CATIA v5. INTRODUCTION: Automotive interior door trim product is made of plastic materials. The interior door trim is attached to the door's inner side. The door panel covers internal parts like the window regulator, power window motor, and wiring,…

AIM To develop the wiring harness assembly for the Engine module through the consideration of wiring harness topology. The following steps to route the wiring harness for Back door assembly: Create the Product file of Engine wiring harness context. Insert the Engine part  to main context product. Insert the wiring harness…

AIM: To develop the wiring harness assembly for the Back door module through the consideration of wiring harness topology. The following steps to route the wiring harness for Back door assembly: Create the Product file of Back door wiring harness context. Insert the back door part  to main context product. Insert…

AIM: To flatten the wire harness assembly completed in week 4 assignment and place the flattened view on a drawing sheet. OBJECTIVE: To flatten the wire harness assembly completed in week 4 assignment. To orient the wire bundle as shown in the layout. To place the flattened view on a drawing sheet. To ensure bundles with…

Wiring harness bundle analysis: Bundle connectivity analyisis: Final assembly of two wiring harness system:

AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end). STAGES TO ATTAIN THE…

AIM:  Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties. . Download following Back shell cad data & define it as Electrical back shell using Electrical Part design Workbench. Define all the necessary properties. Create…

AIM:  Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip. INTRODUCTION OF WIRING HARNESS DESIGN: What is wiring harness? A wiring harness is an organized set of wires,…

AIM: To create the quick return mechanism assembly modeling and cv axle joint assembly modeling in the assembly workbench using Catia v5. STEPS IN ASSEMBLY MODELING: Entering the Assembly Design Work Bench: You can only select the workbenches that show up on the “Welcome To CATIA”window. By default, the assembly…

AIM: To design the A-Pillar with B-Side attachment features of the dog house and ribs through the reference of the master section. TOOLING AXIS: Tooling axis is the defined axis to perform the manufacturing process within the injection molding according to its direction. CREATION OF TOOLING AXIS: First of all analyze the…

AIM: To create the engineering attachment features of heat stakes and locators on the component. TOOLING AXIS: Tooling axis is the defined axis to perform the manufacturing process within the injection molding according to its direction. CREATION OF TOOLING AXIS: First of all analyze the given input surface to see which…

AIM: To create the dog house feature on the class B surface of the part using design rules. TOOLING AXIS: Tooling axis is the defined axis to perform the manufacturing process within the injection molding according to its direction. CREATION OF TOOLING AXIS: MAIN TOOLING AXIS: Analysing the class-A surface by manual visualizing…

AIM: To make the model from the provided input class-A surface. INTRODUCTION: To create the model using the reference of Class-A surface. The class -B surfaces are created by the extraction of class-A surfaces. The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM: To create the ribs and screw bosses by using the design rules on the plastic door handle component. The ribs and screw bosses are provided to the plastic door handle part to get the stiffness to withstand the impact load. TOOLING AXIS: Tooling axis is the defined axis to perform the manufacturing process within the…

AIM: To create core and cavity for bezel switch considering all the design rules. TOOLING AXIS: Tooling axis is the defined axis to perform the manufacturing process within the injection molding according to its direction. CREATION OF TOOLING AXIS: To create the tooling axis for the switch bezel design. It has three adjacent…

AIM: To make the model from the provided input class-A surface. INTRODUCTION: To create the model using the reference of Class-A surface. The class -B surfaces are created by the extraction of class-A surfaces. The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM: To make the model from the provided input class-A surface. INTRODUCTION: To create the model using the reference of Class-A surface. The class -B surfaces are created by the extraction of class-A surfaces. The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

AIM: To make the model from the provided input class-A surface. INTRODUCTION: To create the model using the reference of Class-A surface. The class -B surfaces are created by the extraction of class-A surfaces. The class-C surfaces are created by extracting the outer boundary of the class-A surface and applying the swept…

OBJECTIVE: Designing the backdoor by given input surface. Designing with consideration of given outer panel and followed with creating embosses, Mounting brackets, and necessary reinforcements. Backdoor design should involve the design of the inner panel and the hem with the outer panel. Performing the draft analysis.…

OBJECTIVE: Designing a car roof panel with the mounting of flanges and reinforcements like ditch area, front roof rail, bow roof rail, center roof rail, and rear roof rail by providing with class A surface. Do a curvature study and perform the calculation for the heat distortion and snow load criteria to determine whether…

AIM: Develop or modify the section modulus value as optimized to withstand more strength and resist to bend. SECTION MODULUS : Section modulus is the ratio of moment of inertia and distance between the neutral axis and extreme end.                          …

AIM: Design and model the front fender by providing skin data as per the design parameters. INTRODUCTION: Fender is an automobile sheet metal component. Fender is the curved part of the car’s body that sits on the top of the wheels and holds them in place. Fender on the car are panels that extend from the front bumper…

OBJECTIVE: Designing and modeling the hood concerning its parameters and requirements. INTRODUCTION: Hood is an automobile component and it is called the bonnet in British countries. It is assembled in a tapered position to the windscreen of the car it has enclosed around the engine compartment. A hood is meant to protect…

INTRODUCTION: The fender wheel arch is the semicircular part positioned above the wheel of a vehicle. The most important body change was that the front wheel arch was cut higher into the fender. The corrosion had occurred around the splash plate at the back of the wheel arch. The wheel arch fender is made up of rubber…

UNDERBODY COATING: Underbody is usually a dense cladding applied uniformly to the undercarriage of the automobile. It is usually sprayed or painted on the underbody of the car. The main purpose of underbody coating is to prevent the automobile body components from corrosion formation (due to rust), scratched, and intended…

BENCHMARKING: Benchmarking is a comparison of specifications of the product, services, or processes against those of another business considered to be the best in the industry. Point of benchmarking is to identify internal opportunities for improvement. Benchmarking is one of the case studies of the performance of products.…

 DESIGN AND ASSEMBLY OF SUNSEEKER PREDATOR YACHT OBJECTIVE: Designing & modeling the different parts of the yacht. Designing and modeling the main structural parts of the yacht such as(the hull, front seat, middle seat, rear seat, superstructure, and radar mast.) using the reference of the blueprint. Build the…

DESIGN AND ASSEMBLY OF AMERICAN CHOPPER  OBJECTIVE: To design and model the american chopper using solidworks. Modelling the each part of american chopper. Assembly all modeled parts to get the chopper. Rendering the american chopper by the apply of appearance and decals. Build the assembled chopper as a photorealistic…