Week 8 - Challenge 6 - Core & Cavity Design

Advanced Sheet Metal Design Using NX Cad Challenge_6_Bracket     Objective-To design a Sheet metal Bracket in Sheet metal workbench of NX CAD Software Introduction-   What Is Sheet Metal?   According to a definition in a professional journal, it can be defined as: Sheet metal is a comprehensive cold…

             DESIGN OF ODD SHAPED SHEET METAL PART USING NX SHEET METAL APPLICATION  Objective: The objective is to develop a sheet metal part with odd shapes or angles from a solid object using various sheet metal tools like flange, bead, jog, hole, sheet metal from solid, unbend,…

NX CAD    Title: Advance Sheet metal Box Assembly Design    Aim/Objective: To design a sheet metal model of Box Assembly using NX CAD Provide some flanges, bending, Dimple, Hem & Bead etc… Convert into the Flat pattern & Drawing   Introduction: Box Assembly Refer to an enclosing…

Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing Design Title of the Project: Advanced Sheet Metal Design Using NX Cad Challenge 1 Casing Design Objective: To design a Casing with the help of NX advance sheet metal. Introduction: NX Sheet Metal provides a set of tools within the NX design environment…

Estimated Hours to complete the Part : 6 hours : Estimated Hours to complete the Part : 9 hours :    

Automotive seating design in Catia v5:  Project 1: The Cad provided is a IGS file without any history. It is front row back foam. Use Under build / Over build technology. Make use of the foam terminology. Make foam parametric and use standards for making the parts. 1 – The Complete design should be parametric.…

What is the full form of OEM?  Original Equipment Manufacturer How the Design Responsibility  goes in Automotive The Automotive hierarchy will be followed as given below, The Design Responsibilities go from the lower level tier to the OEM. Because the parts/sub-assemblies are designed by the Tier companies and…

CREATE COMPLETE TAIL LAMP USING HOT PLATE WELDING SECTION:                                                                                                                                                      Lens Rib hight - MINIMUM 8-10 MM Interferance - 1.5 MM Thickness of Lens - 2.5 MM Housing Thickness - 2 MM Reflector…

create the Plastic component as per the given sections: class a surface:                     Class b surface:                    CLASS C SURFACE WITH USE FILE TOOL:                …

  Create one assembly drawing considering all factors: Mounting coordinates:   Focal coordinates Pivot to pivot distance:                         Packaging distance:                                          Regulation angles: Metalizing area’s:              

Tooling direction- The Tooling Direction is basically the direction that the mold pulls apart. The mold is built in two separate pieces, basically. You have a Cavity side and you have the Core side. The Core pulls apart from the Cavity and that's the Dyeline or the Tooling Direction. Approach to Create Tooling…

AIM To Create a CATIA parametric structure with publication command. TREE STRUCTURE:                                                                   …

AIM: Route the wiring harness on given car body hatch and prepare the flatten view drawing in CATIA V5. Objective: This project involves the objective to route the wiring harness on given car body hatch and prepare the flatten view drawing in CATIA V5 with all the necessary constraints applicable in Routing. All the packaging…

AIM:   To design and develop the Wire Harness Routing for the given V16 Engine by following the design and packaging rules.   OBJECTIVE:   To define all the connectors electrically and save it in the Catalogue. To place all the connectors and cavities at the required position. To place P Clamps and Fir Tree…

AIM: TO FLATTEN THE WIRING HARNESS AND DRAFT THE WIRING HARNESS ASSEMBLY. GIVEN:                                       HARNESS ASSEMBLY:                          …

PROJECT REPORT:- Wiring harness design in CATIA V5 - 3D modeling Week 5 & 6 Challenge. Q1. Route the following harness layout in the Electrical workbench. Make assumptions for harness bundle diameters. Use DT connectors. After completion of routing do the followings, Check the bundle Continuity. Add snap of result…

AIM :-To create wire routing between the connectors.  Objective :-Download connectors from website (te.com) DT06-2S DT06-4S DT06-6S DT06-08SA Define electrical properties of it. Create wire harness layout Add protective cover on it.      Steps :-Enable electrical part design and define parts as connectors.…

Q1. Download following cad data & define it as Electrical support using Electrical Part design Workbench. Define all the necessary properties.    WIRING HARNESS ASSESMBLY STRUCTURE- CLIP GET THE CLIP 3D PARTS DEFINE GEOMETRY PARAMETERS DEFINE PART AS SUPPORT DEFINE ENTRY POINT AND PLANE DEFINE BASE AND EXIT…

Aim:- Q1. Download the following connectors & Connector clip cad data from the given link & define it as Electrical Connector using the Electrical Part Design Workbench. Define all the necessary properties of Connectors & clips.   Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)…

BACK-DOOR DESIGN Objective: Use the provided styling surface to come up with a back door design, use appropriate design methodologies and provide the necessary reinforcements and embosses. Software Used: NX CAD Backdoor Introduction: An automobile back door or Tailgate is the panel that covers the boot (or trunk)…

OBJECTIVE:- Design a Roof with its components by following the master section of the front roof rail with all the design parameter and do the curvature study and calculate the heat distortion study and snow load criteria, section modulus and perform draft analysis of each reinforcement. INTRODUCTION:- An automobile roof…

DESIGN FENDER: Fender is the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be……

  OBJECTIVE: To design the following requirement for the given class A surface and master section sketch. Tooling Axis creation & Draft analysis Class B surface & class C surface Close Body and thicken part Creation of additional engineering features. Assemble the push pin Components involved in the Door panel…

A-PILLAR DESIGN WITH MASTER SECTION   AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. CLASS A SURFACE:           Class…

 AIM: Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the…

AIM: To create the Dog House for the Door Trim considering the design rules. DOG HOUSE A plastic design element called a "dog home" is employed. Dog homes are a supporting element. In order to strengthen their robustness, snaps, locators, and screw bosses may occasionally be put on them. Draft analysis is applied to dog…

Week 9 - Attachment Feature Creation (Ribs & Screw Boss) - Challenge 1: Attachment Feature Creation (Ribs & Screw Boss): AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side…

26 - Week 8 - Challenge 6 - Core & Cavity Design   CORE AND CAVITY DESIGN: CREATING TOOLING AXIS -                       The Tooling Direction is basically the direction that the mold pulls a part. The mold is built in two separate pieces, basically.…

Week 8 - Challenge 5 - Door Trim Lower Aim: To create the class B surface, C surface and tooling axis also publish it as well as close surface the given door trims.  Objectives: Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should…

Week 8 - Challenge 4 - Bumper AIM: To create a body of Bumper from the input given which was the A-surface of a Bumper. The created body should be a closed solid volume which should be feasible for manufacturing and Tooling. The draft angle and draft analysis of the component should… INTRODUCTION A bumper is…

Week 8 - Challenge 3 - Coin Holder Design Aim: To be able to model solid from the given Class a surface, and perform Draft analysis and create Tooling axis. Class A surface with tooling axis.                            At first, take the base surface…

Week 8 - Challenge 2 - Switch Bezel Design: Aim: Create the Switch Bezel Plastic component through the given Class-A surface.: Objectives: To create class B & C surface for the given component. To form the tooling axis and capture the surface properly. And check the feasibility of the component with a draft…

Week 8 - Challenge 1 - Base Bracket Design AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT…

Automotive Fender - Wheel arch design check: European Standard:   Objective: To check the European Regulation Requirement of given fender. Check: --> 30 deg Here the Fender is 10mm outside wheel zone. So regulation is OK   --> 0deg     Here the Fender is 9.9mm outside wheel zone. So regulation…

Section Modulus calculation \and optimization:   AIM The elastic section modulus is defined as S = I / y, where I is the second moment of area (or area moment of inertia, not to be confused with moment of inertia) and y is the distance from the neutral axis to any given fibre.   Section modulus:  is…

CAR HOOD DESIGN Designing the hood of the car and understanding the reason behind the design of the hood and designing it correctly.   THE FOLLOWING ARE THE METHODS Design outer panel Develop the inner panel Develop all the Necessary Reinforcements Develop all types hood support Fix the required emboss Provide mastic…

  Types of Vehicle Undercoating Rubberized Undercoating Polyurethane Undercoating Wax or Paraffin-Based Undercoating Asphalt-Based Undercoating     Rubberized Undercoating It is easy to apply and offers Sound-cushioning as well as protection from dust, moisture, and dings or dents. In addition to your undercarriage,…

TYPES OF UNDERCOATING RUBBERIZED UNDERCOATING POLYURETHANE UNDERCOATING WAX OR PARAFFIN-BASED ASPHAIT BASED AUTOMOTIVE UNDERCOATIN   The Pros of Undercoating The obvious pros of undercoating are the protection it provides to the carriage of your vehicle. If you live in an area where salt and sand are used on the roadways…

NOTE- Which is the best and biggest car with performance MARUTI BALENO MAHINDRA BOLERO NEAOS KIA SONET VOLKSWAGEN POLO GT Brand Engine Weight Milage Max Torque.(RPM) Max Power Body Type 1-MARUTI BALENO 1197cc 955Kg 22kmpl @4400rpm 6000rpm Hatchback 2-MAHINDRA BOLERO NEAOD 1493cc 1790Kg 16kmpl @1600rpm 3600rpm SUV 3-KIA…