Week 8 - Challenge 5 - Door Trim Lower

1. Identify each of the major elements in the above automotive wiring diagram.  Major Elements in the above automotive wiring diagram are - Genarator                   Battery                   Ignition coil Ammeter Foot selector switch    Breaker Fuse                            Current and voltage regulator  2. Explain…

AIM:- The aim of this project is to model a butterfly valve and to apply GD&T to the different parts of the butterfly valve and the assembly. Parts of Butterfly Valve :- Body of Butterfly Valve Shaft Retainer Disc  Lever Nut Screw Final Assembly 1.BODY OF BUTTERFLY VALVE:- 1.Initially, the sketch for the…

WIRING HARNESS FOR ENGINE AIM: To route the wiring harness for the given engine. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design. Apply Protection coverings as required. INTRODUCTION: WIRING HARNESS OR CABLE HARNESS: A cable harness, also known as a wire…

                                                      WIRING HARNESS DESIGN OF BACKDOOR AIM- To Route the Wiring harness on the Given car body Backdoor and prepare the flatten…

BENCHMARKING: Benchmarking is a process of measuring the performance of a company’s products, services, or processes against those of another business considered to be the best in the industry, “best in class.” The point of benchmarking is to identify internal opportunities for improvement. By studying…

AIM- To prepare a flattened-view of a previously created harness assembly OBJECTIVE- The objective of this project is to create a flattened-view for a harness assembly and then place it on the drawing sheet. It is desired that the bundles with protective coverings are represented with different visuals on the…

OBJECTIVE: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, CONTENT: Let, we have provided the harness layout as below and accordingly we have to route it. For that we have to make assumption for harness bundle…

WIRE HARNESS ROUTING AIM: Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use Following connectors as shown in layout diagram. Add protective covering on all branches connected to DT06-2S & DT06-4S connectors. Keep end extremity at 30mm (from connectors end)…

AIM: To solve the above assignment questions and define the necessary electrical properties in the respective workbench.  OBJECTIVE: To download the P-Clamp CAD data and define it as Electrical Support in the Electrical Part design workbench and also define the necessary electrical properties. To download the Backshell…

AIM:   To define Electrical properties of the given components.   OBJECTIVE:   To download the above CAD data of the parts from the given source. To define the Electrical properties correctly. To create catalogues of the components so that it can be used later.   SOLUTION METHODOLGY:   CATALOGUE…

OBJECTIVE: To develop the car backdoor by using given surface method by automotive SHEET METAL DESIGN  BACKDOOR: A backdoor is located at the rear end of the car which gives access for the boot space to store luggage.,spare whhel etc.These doors can be operated mannualy or eclectric powered.In most of the luxuary…

Aim:        For the given Roof styling, create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Objective:  For the given Car Roof styling, design and develop the essential flanges and reinforcements, namely the Ditch Area, Front Roof Rail, Rear Roof Rail, Centre Roof…

  OBJECTIVETo design various mounting points on the fender, according to the design parameters. INTRODUCTION FenderFender's purpose is to prevent rocks, mud, sand, liquids from being thrown into the air or on to the pedestrians by a rotating wheel. Fender is made aerodynamic in shape to reduce the air drag. There…

AIM To calculate the Section modulus of the original hood design and optimize it by changing design so as to increase the moment of inertia of the designed part. INTRODUCTION Section Modulus Section Modulus also known as Polar modulus or the Torsional Section Modulus, can be defined as a geometric property of the given…

   Fender Design - Wheel Arch   Objective Study the Wheel Arch area and prove whether the car will pass the standards or not using European regulations. Software Used SIEMENS NX 2017 (student varsion) Introduction Wheel arch comes with some standard specifications. When viewed from the front or top side of the vehicle,…

HOOD DESIGN   Introduction Hood or bonnet is the hinged cover over the engine of the motor vehicles that is used to access the engine compartment. Hood assembly consist of different parts that combine to be used in a vehicle. Various parts of the hood are: Outer panel Inner panel Hinges Latch & Striker Mechanism In this…

UNDERBODY COATING  Underbody coating provides long term protection from corrosion to car's underbody. It also protects parts like internal body panels, frame rails and other inner cavities that are not physically accessible but are prone to corrosion. It is a must to make sure the underbody is…

AIM – To create a Solid body of side door plastic trim with engineering features using the Class-A Surface and master section. INTRODUCTION – The door trim panel is the interior plastic component attached to the sheet metal part of the Door. It contains engineering features like a doghouse, heat stakes…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset the given…

AIM: Create the part models and assembly for the given drawings below with a report. DRAWING 1 (QUICK RETURN MECHANISM): REPORT ANALYSIS:Intially created the part of the drawing in the part workbench. Sketches and CAD Part:   After creating all the parts go to the Assembly Workbench and insert every part to the…

Objective: The main aim of this challenge is to create a solid body of 'Door Trim Lower' with the help of the closed surface method by using the 'Generative shape design' workbench in CATIA V5. Performing the 'Draft Analysis' on the solid part body of the Door trim. Overview:Initially, we need to offset the given…

Objective: The main aim of this challenge is to create B-side features of the 'Door Trim', with the help of CATIA V5. Overview: Created a 2.5mm solid part body of door trim with the help of class A surface, and created a B-side attachment feature 'Dog House' by considering the design parameters. Tooling axis:…

Objective: The main objective of this challenge is to create the B-side features RIBs and Screw Bosses for a given drill handle. Overview: Creating the class B and class C surfaces to the door handle, and creating the B side features (RIBs and Screw Bosses) by considering all the design parameters. Design parameters…

Objective: The main objective of this challenge is to design a Core and Cavity for a Switch Bezel' in CATIA V5 with the help of a surface workbench. Before we design the core and cavity, we should perform a draft analysis on the solid part body of the switch bezel.  Core Design: Initially, I have taken the boundary…

OBJECTIVE: The main objrctive of this challenge is to create a solid body of BUMPER with the help of the closed surface method by using the Generative shape design workbench in CATIA V5. Performing the DRAFT ANALYSIS on the solid part body of the bumper. OVERVIEW: Initially, we need to offset the given BUMPER class A surface…

OBJECTIVE: The main objective of this challenge is to understand the give master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. MASTER SECTION: Master section are the guides for design requirements which decide the component packaging after technical…

AIM:- Create the coin Holder Plastic Component through the given class A surface. To begin with, the tooling axis for the given class A SURFACE should be created meeting the requirementsmof the draft angle and at the end perform the draft analysis on the model. teke the thickness of the component to be 2.5mm DESCRIPTION:…

SWITCH BEZZEL CHALLENGE 2 WEEK 8 TOOLING AXIS  CLASS A SURFACE  CLASS B SURFACE  CLASS C SURFACE  DRAFT ANALYSIS  

BASE BRACKET DESIGN WEEK 8 CHALLENGE 1 TOOLING AXIS  CLASS A SURFACE  CLASS B SURFACE  CLASS C SURFACE  FINAL TRIM  PART BODY ( CLOSED SURFACE ) DRAFT ANALYSIS