Challenge

Week 8 - Challenge 4 - Coin Holder Design


Aim: Design a coin Holder From a Class A surface.
For that, we follow the previous Procedure.
Creation of tooling Axis
1. Intersect the model with the plane perpendicular or to an axis system.
2 Extend the lines which are perpendicular to the plane.
3. Again intersect the model with another plane and extend the lines perpendicular to it.
4. Create a bisecting line by bisecting option in Line definition.
5. Rename it as Tooling Axis.

Procedure for creating B Class surface:

  • Side Walls
  • Extract the side walls with no propagation in the extract option.
  • Untrim them.
  • Extrapolate the walls with point continuity of distance 20mm.
  • Trim the walls to get the required shape
  • Offset those trimmed walls with a thickness value.
  • Top & Bottom Surface
  • Extract the surfaces separately and Untrim them
  • Extrapolate the surfaces with required distances.
  • Offset them with a thickness value
  • Trim them for the required shape
  • Measure the fillets, calculate it and create filets

Procedure for creating C class Surface:

  • Get the boundary lines of Class A surface separately
  • Smooth the curves with a smooth option as boundary lines have a lot of vertices
  • Sweep the curves with tooling as a direction in the Sweep option.
  • As both lines do not intersect, extrapolate them with a certain distance.
  • Trim the surfaces.

Procedure for creating Closed Body:

  • Join the Class A and Class C surfaces.
  • Trim those joined surfaces with Class B surfaces
  • Go to Part Design and insert a Body.
  • Create a closed surface.

Draft Analysis:

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