Week 8 - Challenge 4 - Bumper

Project 1: The Cad provided is an IGS file without any history. It is front-row back foam. Use Under build / Over build technology. Make use of the foam terminology. Make foam parametric and use standards for making the parts. 1 – The Complete design should be parametric. 2 – Use Best Practices as Explained. 3 – Use of…

1 – What is the full form of OEM?     original equipment manufacturer 2 – How the Design Responsibility  goes in Automotive  focus on a car's interior, exterior, or trim and colors.                             …

CAR BACKDOOR WIRING HARNESS AND PROCEDURE: Download the CAD data from a given source. INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior sheath used to cover some types of electronic wires. Generally, wiring harnesses are made of thermoplastic or thermoset materials that can help…

AIM Design and develop the Wiring harness on Given V6 Engine and Prepare to flatten the view drawing in CATIA V5. Application of all Packaging rules, Industry best practices studied in this course shall be demonstrated in design.   INTRODUCTION A wire harness, also commonly referred to as a wiring harness, is an exterior…

       AIM:                        To flatten the wire harness assembly completed in the week 4 assignment and place the flattened view on a drawing sheet.     steps involved in flattening: open the  Electrical harness flattening…

WIRING HARNESS DESIGN IN CATIA V5 - 3D MODELING WEEK 5 & 6 CHALLENGE AIM-                Route two electrical harnesses as per the given layout and interconnect them as a single harness assembly then check for bundle continuity, and bundle warnings, and then give annotations…

Aim:  1) To Route the following harness layout in the Electrical workbench. 2) Add protective covering on all branches connected to DT06-2S & DT06-4S connectors(30mm end extreme) STEPS: 1. DOWNLOAD THE CONNECTORS FROM THE GIVEN WEBSITE. 2. Then open it in catia v5 and in part design give the points axis for…

1. CLIP DEFINITION:P clamps or p clips as they are also known are designed to bundle and clamp the wires. STEPS:1.download the 3D data and open in catia v5 software.2. In part design points and planes are placed.3. Then open EPD(Electrical part design) and define as support.4. give the entry and exit points,…

STEPS TO DEFINE 3D CONNECTORS AS ELECTRICAL CONNECTORS: Download the igs file on the TE website and open it in catia v5. save the file as CATPART and store it in the catalog. Then open in electrical part design Define part as a connector Define bundle connection point  Define connector connection point  Define…

CAR BACK DOOR: AIM: Use the provided styling surface to come up with a back door design, use appropriate design methodologies, and provide the necessary reinforcements and embosses Car Back Door and Components:                The back door is a hinged…

Roof Design:- Aim: Design a Car Roof with its components by following the master section of the front roof rail (Front roof rail, bow roofs, centre roof rail and rear roof rail) with all the design parameters. OBJECTIVE- The objective of this project is to design a car roof with essential flanges and reinforcements…

FENDER DESIGN: AIM: To design a fender of a car by following the given master section as per the design considerations of OEM. FENDER DEFINITION:  Fender is a part of an automobile or other vehicle body that frames a wheel as well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids,…

WHEEL ARCH FENDER DESIGN CALCULATION: Aim :      To calculate the wheel arch gap at critical points and check whether the car passes the European standard. Objective : Study the wheel arch calculation between the wheel and wheel arc fender. Draw the lines at the required angle and points for the European…

SECTION MODULUS:                    Section modulus is a geometric property for a given cross-section used in the design of beams or flexural members.                   It is the ratio of the Moment of Inertia…

HOOD DESIGN AIM: Design Hood Outer Panel, Inner Panel, and the necessary reinforcements by following the Master Section mentioned with the Design parameters OBJECTIVE: To understand the design strategy and consideration under designing and developing an automotive hood to achieve maximum safety for everyone in and…

UNDERBODY COATING: DEFINITION: Underbody coating is a spray-type coating, which protects the vehicle's underbody from corrosion  It provides long-term protection from corrosion to the underbody of the car and it protects all the inner body panels, rails, frames, etc... EXAMPLE: during in rainy season, the roads are getting…

BENCHMARKING Definition:                               improving yourself by learning from others Benchmarking measures the performance of a company's products, services, or processes against those of another business considered to be the best…

DEVELOPMENT OF DOOR TRIM AIM: To Creation of CAD model considering Class A surface, Nominal thickness, and Attachment strategy. OBJECTIVE: To Creation of CAD model USING Class A surface, Nominal thickness, and Attachment strategy. Create thickened part using the master section for reference Create the…

B-PILLAR MASTER SECTION STEPS FOR THE CAT PART CREATE A TOOLING AXIS IN THE CAT PART WITH BISECTING LINES CREATE A OFFSET FOR THE CLASS A SURFACE TO BECOME B SURFACE  WHILE OFFSETTING THE CLASS A THERE WERE SOME PATCHES, SO WE RECTIFIED THE PATCHES. NOW, WE CREATE C SURFACE USING THE SWEEP COMMAND. THEN JOIN THE C…

 1)QUICK RETURN MECHANISM 2D DRAFTS 2)CV JOINT 2D DRAFT                

DOOR TRIM LOWER STEPS FOR THE CAT PART CREATE A TOOLING AXIS IN THE CAT PART WITH BISECTING LINES CREATE A OFFSET FOR THE CLASS A SURFACE TO BECOME B SURFACE  WHILE OFFSETTING THE CLASS A THERE WERE SOME PATCHES, SO WE RECTIFIED THE PATCHES. NOW, WE CREATE C SURFACE USING THE SWEEP COMMAND. THEN JOIN THE C SURFACE…

DOG HOUSE  CREATE A TOOLING AXIS IN CLASS A CREATE OFFSET FOR CLASS A SURFACE TO CREATE B SURFACE (2.5mm OFFSET) CREATE C SURFACE USING JOIN, BLEND, SWEEP, ETC. JOIN ALL THE 3 A, B, AND C SURFACES. CLOSE THE SURFACES USING THE CLOSE SURFACE COMMAND. THEN DRAFT ANALYSIS FOR THE SURFACE. THEN CREATE A SKETCH AND EXTRUDE…

DOOR HANDLE SURFACE CREATION AND THE RIB, SCREW BOSS COMMAND WITH DRAFT ANALYSIS   STEP 1: CREATE A TOOLING AXIS. STEP 2: CREATE B SURFACE USING OFFSET OS CLASS A. STEP 3: CREATE A C SURFACE USING THE BOUNDARY AND SWEEP COMMANDS. STEP 4: JOIN THE C SURFACE AND CLASS A AND THEN  TRIMS WITH B SURFACE. STEP 5: CLOSE …

CORE AND CAVITY BLOCK DRAFT ANALYSIS OF THE SWITCH BEZEL DRAFT ANALYSIS OF QUICK ANALYSIS METHOD IS USED. THE GREEN COLOUR INDICATES THAT THE CRAFT ANGLE IS GREATER THAN 3deg. THE BLUE COLOR INDICATES THAT THE DRAFT AGLE IS LESS THAN ZERO degrees. TOOLING AXIS IN THIS METHOD THE TOOLING AIS IS CREATED BY USING THE BISECTING…

BUMPER DRAFT ANALYSIS CLASS A SURFACE B SURFACE C SURFACE SURFACES TO BE COVERED TOOLING AXIS IN THIS BUMPER NORMAL POINT METHOD GEOMETRICAL TREE

COIN HOLDER To set up the class-A surface and create a tooling axis   add draft angle   To create a base surface of the model  To create a B-surface   To create a C-surface  To use a close surface command to create a solid part model  TOOLING AXIS Tooling axis can be classified…

REPORT FOR DRAFT ANALYSIS DRAFT ANALYSIS  The Draft Analysis command is used  to detect if the part you drafted will be quickly removed two types of draft analysis .they are, quick analysis  full analysis  in quick analysis,  the angles within three  color ranges and the angles limits can…