Challenge

Week 8 - Challenge 3 - Coin Holder Design

Challenge 3 - Coin Holder Design

INPUT-SURFACE

CLASS-A-SURFACE_CREATIONS

I have created the class-A surfaces by using the joining option method after that make sure to have closed covers by using the boundary option, there are no patched surfaces so we published them as a CLASS-A-SURFACES

TOOLING-AXIS

Tooling Axis created by using the extract, point, and intersect commands, through the point created one line on z axis system

DRAFT ANALYSIS-1

Draft analysis are done with the class-A-surfaces

CLASS-B-SURFACES

I have split the all surfaces and properly defined them for Easy Understanding with different color coding

there is the Sidewall

Base

Top wall

lance surfaces

Flat surface

Initially, side wall creation by using the command extract, untrim, extrapolate, trim, offset, and edge fillets

created the plane to intersect the zx direction to measure the radius value of the fillets,

BASE-CREATIONS

Extracted the base surface by using the extract command, untrim, extrapolate, trim, offset, and final trim for the connection of the side wall with base

TOP WALL SURFACES

Do the multiple surfaces from the CLASS-A surfaces as given below picture and extrapolate on a single edge up and down, then offset the surfaces by 2.5mm as the material thickness

Trim the side wall base with the Top wall surface as given below picture

OUTER FLANGE CREATIONS

do the multiple Extract with the outer flange with a split of two limits with the front and back side of the outer flange surfaces

LANCE-SURFACE

Extracted the front and side surfaces of the lanced area, do the untrim, extrapolated, time, and offset the surface as required direction to ready for the final trim with the CLASS-B-Surfaces.

FLAT-SURFACES on OUTER FLANGE,

A small flat surface to extract and untrim, extrapolated, offered, by 2.5mm, to go for final fillets of te sharp edges

on the CLASS-B-Surface

After all the operations are done, we got the CLASS-B-SURFACES

CLASS-C-SURFACES

Do the multiple extracts with the Class-A-surfaces, multiple extracts, and smooth curve the boundary edges for sweep the CLASS-C-SURFACES.

CLASS-A-B-and-C SURFACE CREATIONS

All major three surfaces join the final surface operations to get the solid plastic components

creation of solid surface by a closed surface method

SOLID-SURFACE-DRAFT ANALYSIS

After that to ensure the solid surfaces are draftable check with the draft analysis. as given below the picture

FRONT-VIEW OF DRAFT ANALYSIS

SIDE-VIEW OF DRAFT ANALYSIS

TOP-VIEW OF DRAFT ANALYSIS

SOLID-SURFACES

MADE US CLOSED PROFILE METHOD

please find the attached file for your review and more details

Thanks

Regards

sathish

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