Week 8 - Challenge 2 - Switch Bezel Design

Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Screenshots of the Draft analysis report for both the given…

Aim: For the given roof styling, develop the essential flanges and reinforcements, provide appropriate dimensions and perform a roof curvature study using NX-CAD Introduction: Roof An automobile roof or car top is the portion of an automobile that sits above the passenger compartment, protecting the…

AIM: To Design the outer upper and lower panel, and inner panel with the necessary reinforcements by following the Master section with the design parameter for the given class A surface. INTRODUCTION: The trunk (North American English) or boot (British English) of a car is the vehicle's main storage or cargo compartment,…

FUNDER DESIGN A fender is the curved part of the car's body that sits over and houses the wheels. The function of the wheel arch is to protect from mud, and stone and during accidents help pedestrians and consider wrap-around distance for head impact. It is found in the distance from the outermost tire to the L-shaped…

FENDER DESIGN - WHEEL ARC CALCULATION   Objective Study the Wheel Arch area and prove whether the car will pass the standards or not using European regulations.   Software Used CATIA V5   Introduction Wheel arch comes with some standard specifications. When viewed from the front or top side of the vehicle,…

SECTION MODULUS ANALYSIS Use the Section from your Hood design and calculate the Section Modulus using the formula  S = I/y  Where,  S = Section Modulus I = Moment of Inertia y = distance between the neutral axis and the extreme end of the object    Come up with a new section that has an improved Section Modulus compared…

HOOD Scope of Documents:  The purpose of this document is to understand the function, and design requirements of the Hood. Also to understand the design factor & various load act on that. Introduction: The hood is nothing but the outer cover for the engine compartment. It is also called as Bonnet. Hoods can open…

1. Write a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons. INTRODUCTION What is underbody coating for automobiles?                      Underbody coating is usually a dense cladding (often based on…

BENCHMARKING                 benchmarking is a process used to measure the quality and performance of your company’s products, services, and processes. These measurements don’t have much value on their own—that data needs to be compared against some sort of standard. EXAMPLE FOR BENCHMARKING                  Suppose it…

AIM  To design the car door inner panel with reference to the given Class-A surface by using the given master section, creating attachment features, and performing draft analysis to check the manufacturing feasibility of the component by using software CATIA V5. OBJECTIVE  The project deals with explaining the…

ASSEMBLY WORKBENCH PROJECT TITLE- QUICK RETURN MECHANISM ASSEMBLY PART MODELING Initially, I DESIGNED THE EACH COMPONENT INDIVIDUALLY AND FINALLY ASSEMBLE IT TOGETHER USING RESPECTIVE CONSTRAINED IN ASSEMBLY WORKBENCH BODY 1 BODY 2 BODY 3 BODY 4 PART 5 ASSEMBLY PART DIFFERENT VIEW TREE STRUCTURE 2D DRAWING SHEET THIS SHEET…

OBJECTIVE The main objective of this challenge is to understand the given master section to create a solid body and B-side features for a given class A surface, by considering all the design parameters. OUTPUTS Picture of the sketches with Sketch solving status’s geometry tab View of the Detailed tree structure.…

Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering the…

 Create the Dog House for the Door Trim considering the design rules.   Consider the thickness of the part to be 2.5 mm    Doghouse wall thickness at the intersection of the part wall ( C ) should be 40% or less than the main wall stock ( T ).  The height of  ( B ) should…

OBJECTIVE  To Create the rib for the Drill Handle considering the design rules TOOLING AXIS FOR CREATING A TOOLING AXIS WE NEED TO EXTRACT A SURFACE FROM A CLASS-A SURFACE AND MAKE A POINT AT THE CENTRE AND MAKE A LINE WITH REFERENCE TO THAT POINT IN THE Y-DIRECTION. NOW THIS WILL BE OUR TOOLING AXIS. CREATING B SURFACE…

Create the Core and cavity blocks for the switch bezel designed using the surface workbench A detailed report should be done explaining the draft analysis and the tooling axis creation.  BEFORE ENTERING INTO THE CORE AND CAVITY DESIGN WE NEED TO PERFORM A DRAFT ANALYSIS FOR THE COMPLETED PART MODEL AFTER COMPLETING…

Create the Door Trim Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Take the Thickness of the component to be 2.5 mm Screenshots…

Create the Bumper Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Take the Thickness of the component to be 3 mm Screenshots of…

Create the Coin Holder Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Take the Thickness of the component to be 2.5 mm CREATING…

Create the Switch Bezel Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the draft angle requirements and performing the draft analysis on the model at the end.  Take the Thickness of the component to be 2.5 mm Screenshots…