Challenge

Week 8 - Challenge 1 - Base Bracket Design

Question:-

Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model

Answer:-

  1. Tree Structure
    • Ensure Proper Tree Structure
    • Geometrical sets should have a proper name based on the sketches present inside of it
    • All the sketches should be created under the Geometrical set
    • Use the Close Surface feature to make a solid body from the surface.
    • Publications: Use the publication option and publish the below
      • Tooling Axis
      • Class A, B, and C surface

1.Tree Structure:-

2.Tooling Axis:-

Steps:-

  1. Create a point and plane for respective 3D,
  2. create a intersection line for YZ plate,
  3. create a line for which we have to create a draft angle as tooling axis
  4. create a bisecting line for the both lines respective to points
  5. hence the final line is tooling axis

3.Draft Analysis:-

Steps:-

  1. find a draft angle with respect to the tooling axis
  2. The given angle is min of 3 degree
  3. hence the green shows the maintaing of angle is correct

Base Bracket:-

Surface A:-

Surface B:-

Fillets:-

Note:- fillet is maintain at 5.5 that means 2.5 off set distance and old radius is 3

fillet radius 3 + 2.5 = 5.5

Surface C :-

Final Surface :-

Final product Draft analysis:-

Both Side the shows the postive for both side becase of maintain the 3 degree angle

hence it shows green

Closed Surface Feature:-

Result:-

  • Screenshots of the Draft analysis report for both the given Class-A surface and the final plastic component
  • Image of the complete Draft analysis
  • Images of the color scale variant
  • Screenshots of the solid model with the proper color code of the draft angle in various orientations (Isometric, Front, Side, and Top View)
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