Week 7 Challenge - Assembly Workbench

 Aim :         To develop the car Backdoor(Tail gate) with the reference of given skin data as per engineering standared by using NX12 Back Door :          The Back door is typically hinged, but sometimes attached by other mechanisms such as tracks, in front of an…

Development of a Door Trim panel Door trim panel is creation of CAD model considering following inputs as like in OEM and tier1 companies Class A surface is givin but after applying boundries check, it has been found there is some improvement needed to be actioned to get a closed surface. Nominal thickness is taken from…

AIM / OBJECTIVE: For the given roof styling. Create an ASSEMBLY by developing the essential flanges for the outer roof and creating the reinforcements. Provide appropriate dimensions and check for Draft analysis. Do a curvature study on the roof and perform calculations to determine the position of the Bow-roofs.…

DESIGN OF CAR FENDER Fender is  the part of an automobile, motor cycle or other vehicle body that frames a wheel well (the fender underside). Its primary purpose is to prevent sand, mud, rocks, liquids, and other road spray from being thrown into the air by the rotating tire. Fenders are typically rigid and can be damaged…

Aim :  To Calculate the Wheel Arch gap at required points and check whether the car passes the European standard.     Fender Arch :   Wheel arch is the semi circular part of the fender positioned above the wheel of the vehicle . The design of the wheel arch of the fender should be such…

Aim  To calculate the section modulus of the previously designed hood for analyzing its strength and also optimizing the design to see the difference in the bending strength of the hood. Higher the section modulus of a structure, the more the resistive it becomes to bending. Section modulus Section modulus is…

Introduction:- Hood is main component of a car at the front portion. It is used to decorate the car & add luxurious look. The shape of the bonnet is made aerodynamic in order to minimize the air effect. Hood design consideration:- The hood of a car is considered as the frontal BIW enclosure component. Bonnets are designed…

AIM: To create the A Pillar Design with the master section given as the intersection sketch with the Class A surface and create the tooling axis and perform the Draft analysis for the final solid part. CLASS A SURFACE:           Class A is an aesthetic surface with the highest quality finish. Most Class A Surfaces for…

Create the Door Trim Lower Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class-A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model.  Create the Heat Stakes and the locators considering the design…

Dog house design for the Door Trim:   Aim: Create the Dog House for the Door Trim considering the design rules and perform the draft analysis for class A and create the final close body component and perform the draft analysis. Objective: Create the Tooling axis  Design the class-B and class-C surfaces and…

Attachment Feature Creation (Ribs & Screw Boss) AIM: To Create the Door Handle Component from the given Class-A surface. To Create the tooling axis for the given Class-A Surface meeting the requirements of the draft angle. To Attach B side Features in the component. To perform the Draft analysis on the model.  TOOLS USED:…

Objective: I have created individual parts models 1 and model 2 after making an assembly.  Assembly Model 01. ASSEMBLY: QUICK RETURN MECHANISM. 01. BODY 02. BODY 03. BODY 04. BODY 05. BODY Assembly Model 02.     01. BODY 02. BODY 03. BODY Conclusion: I have created a part model as per the given…

CREATION OF BUMPER BODY FROM A-SURFACE       AIM : To create a body of Bumper from the input given which was the A-surface of a Bumper. The created body should be a closed solid volume which should be feasible for manufacturing and Tooling. The draft angle and draft analysis of the component should…

COIN HOLDER To create a coin holder plastic component by closed method with reference to the class A surface and do the draft analysis for the component. Steps followed The class A surface is checked for the connectivity of the surface and ensure it is completely joined and there will be no gap between the surfaces. If…

- Aim: Create the Switch Bezel Plastic component through the given Class-A surface. - Objectives: - To create class B & C surface for the given component. - To form the tooling axis and capture the surface properly. - To check the feasibility of the component with a draft of 3 degrees. - Method: - In…

AIM: Create the Base Bracket Plastic component through the given Class-A surface. To begin with, the tooling axis for the given Class A Surface should be created meeting the requirements of the draft angle and at the end perform the Draft analysis on the model. REPORT ON DRAFT ANALYSIS: Given Class A Surface: STEP…

Objcetive: Writing a one-pager about Under-Body Coating and its purpose, its types in detail, and its pros and cons.  What is under Body Coating: Underbody coating is a thick cladding (typically made of rubber) that is placed uniformly to the car’s underside. When the automobile is fresh off the…

Project Objective:- In This Project, I am Going to Suggest a Big Car for Mr.D.S. Pughazhyendhii Under 8 to 10 Lakhs on Road for Official and Family Purpose Traveling Distance Around 500km. 1. Suggested Cars Listed Below:-              1. Hyundai Vennu 1.4 CRDi MTE.      …

AIM- Route the Wiring harness on given Car Hatch and prepare a flatten view drawing in CATIA V5. OBJECTIVE- The objective of this project is to route the wiring harness and prepare flatten-view drawing for the given car body hatch. All types of packaging rules and constraints have to be considered while routing…

Aim- To route the wiring harness on given Engine and flatten view drawing in CATIA V5. Objective- The objective of the project is to route the wiring harness on given Bugatti V16 Engine and prepare flatten view drawing in CATIA V5. All types of packaging rules have to be considered while routing the harness. Also, Industry…

Flatten the harness assembly completed in the “ week 4 challenge”. Place the flattened view on the drawing sheet. Ensure bundles with protective coverings has different visuals on the drawing view. AIM- To prepare a flattened view of a previously created harness assembly OBJECTIVE- The objective of…

Q1. Route the following harness layout in Electrical workbench. Make assumption for harness bundle diameters. Use the connectors provided. After completion of routing, Check the bundle Continuity. Add snap of result in submission Add annotation to all connectors. Make an assumptions for annotations like connect 1 , 2 etc…

1. Download connector 3D data from www.te.com DT06-4S DT06-6S DT06-2S DT06-08SA 2. Convecting the Mechanical part into the Electrical part for that I had followed the following steps. For DT06-2S For DT06-4S For DT06-6S For DT06-08SA 3. Arranging the Connectors by following the Layout 4. Creating…

Q1 The given clip was downloaded and opened as a part file. I have to define two points that will be used as entry and exit points. Then a plane has to be defined at the points. A base plane has to be defined at a distance of 2 to 3 mm from the clip. again we define the exit point at the first definition as the entry point.…

AIM: Download following connectors & Connector clip cad data from given link & define it as Electrical Connector using Electrical Part design Workbench. Define all the necessary properties to Connectors & Clip.Deutsch DT06 – 08SA ( https://www.te.com/usa-en/product-DT06-08SA.html)Tyco 174357-2 (https://www.te.com/usa-en/product-2-174357-2.html?source=header-match)Tyco…

Battery pack capacity: 18 kWh Cell: ANR26650M1-B  Prepare a detailed battery pack drawing along with its enclosure. State your assumptions.  Aim:-To develope a battery pack of 18KW using ANR26650M1-B cells along with there mechnical design.  Theory:- Dimension of the cells: Calculation : This calculation is to determine…

1.Simulate the 3 test cases from harness dashboard and write a detailed report on the results 2.What is coulomb counting? Refer to the above model and explain how BMS implements coulomb counting for SOC estimation ?  Aims: Simulate the 3 test cases from harness dashboard and write a detailed report on the results.…

1.Prepare a table which includes materials & chemical reactions occurring at the anode and cathode of LCO, LMO, NCA, NMC, LFP and LTO type of lithium ion cells.Give your detailed explanation on it.  A lithium-ion battery consists of two or more electrically connected electrochemical cells. When the battery is charged,…

  %%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% %% Skill-Lync -> Hybrid Drives Development % Project 1 - Conventional Vehicle Model % By - Ullekh Gambhira % Description: %% Initialization File % Initialization file for loading the variables for the Conventional vehicle simulation model %%…

        development of a forward energy-based fuel consumption model of a conventional vehicle %% Vehicle Parameters M = 1500;% Vehicle weight [kg] Cr = 0.015;% Rolling resistance coefficient Rw = 0.35;% Rolling radius [m] Cd = 0.33;% Drag coefficient Af = 2;% Frontal area [m2] row = 1.225;% Air density [kg/m3] Vwind =…

                 DOUBLE ACTING ACTUATOR MODEL  The double acting activator model using simscape multibody and simscape components,the mechanical system of the cylinder needs to be built using simscape library components are briefly explain about model following step's.…

* A proportional, integral and derivative (PID) controller can be designed to maintain the desired load voltage using appropriate field excitation. *Using kirchoff's voltage law,one can drive          Vs=Ra ia+La dia/dt +Vb  *Back EMF, angular velocity,and torque are related by   …

inport the excel file    X=-17.3:0.1:0.9 now,open the matlab run the XL file      plot (X, XL file) file and ploted diagram will be attached in below.....  

1. Major Elements  Generator Battery Ignition coil Current and voltage regulator Break  Distributor 2. i) Generator          generator  it's used to convert mechanical energy into electrical energy.its one of the method of electrical power producing method.    …