Challenge

Week 7-12-Creation of 1D Connectors Challenge

Objective :

Mesh the given model with proper quality and connect the all components with suitable connectors

Procedure :

1) import the given model (geometry) in the hypermesh window

2) perform the geometry cleanup on the given model using quick edit panel

3) generating mesh on the given geometry with proper mesh flow

4)check the quality of the mesh in the check elements option in tool panel

5) go to the 3D panel and select the connectors option in that window

6) hide all the components other than the two components need for connection

1. Right_Rail_2 & Front_truss_1:- Seam-Quad(angled+capped+L)

Other than the two.....hide all the components

Go to 3D and choose connectors

Select seam option

Inside the panel , select the quad type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the connector

2. Left_Rail_2 & Front_truss_1:- Quad elements

Other than the two.....hide all the components

Go to 3D and choose connectors

Select seam option

Inside the panel , select the quad type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the connector

3. Front_truss_2, Front_truss_1 & Right_Rail_1:- Spot weld with 2 Layers and 5 mm Diameter

Other than the two.....hide all the components

Go to 3D and choose connectors

Select spot option

Inside the panel , select the weld type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Assign the diameter and layers count

Finally create the connector

4. Front_truss_2, Front_truss_1 & Left_Rail_1:- Hexa (Adhesive)

Other than the two.....hide all the components

Go to 3D and choose connectors

Select seam option

Inside the panel , select the hexa(adhesive)type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the connector

5. Rear_truss_2 & Right_Rail_2:- Bolt Connector

Other than the two.....hide all the components

Go to 3D and choose connectors

Select bolt option

Inside the panel , select the bolt type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the bolt connector

6. Rear_truss_2 & Left_Rail_2:- Bolt Connector

Other than the two.....hide all the components

Go to 3D and choose connectors

Select bolt option

Inside the panel , select the bolt type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the bolt connector

7. Right_Rail_1 & Right_Rail_2:- Spot-weld with Rigid Elements

Other than the two.....hide all the components

Go to 3D and choose connectors

Select spotweld option

Inside the panel , select the rigid type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the connector

8. Left_Rail_1 & Left_Rail_2:- Spot-weld with Spring Elements

Other than the two.....hide all the components

Go to 3D and choose connectors

Select spot weld option

Inside the panel , select the spring type

Select the nodes and respective components

Give the tolerance angle

Assign the respective property

Finally create the connector

Other than this , all other components are connected with suitable connectors successfully

Conclusion :

The given model (geometry) is successfully meshed and components are connected with suitable connectors successfully.

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